Copper clad steel - Mike Holt's Forum

16 Jun.,2025

 

Copper clad steel - Mike Holt's Forum

An electric company has been switching from #4 bare copper grounding electrode conductors to #4 copper clad steel on single family homes. I cannot find anything in NEC 250 allowing this.
Would love to know what y’all think. “An electric company”..
What does that mean? A utility or an EC company?
If it’s a utility why is the utility installing the GEC?
It’s not allowed in the NEC.
We use it all the time under the NESC.
I am not familiar with what the NESC says about copper clad steel however I’m guessing that the NEC won’t approve this due to a life span of 40-50
Copper clad steel isn’t mentioned and therefore not allowed in the NEC IMO

GEC Materials, NEC 250-62: Copper, aluminum or copper-clad aluminum.
Unless it is listed maybe?
250.62Grounding Electrode Conductor Material. The grounding electrode conductor shall be of copper, aluminum, copper-clad aluminum, or the items as permitted in 250.68(C). The material selected shall be resistant to any corrosive condi‐ tion existing at the installation or shall be protected against corrosion. Conductors of the wire type shall be solid or stran‐ ded, insulated, covered, or bare. Curious. I had to look up copper clad steel wire to see what it even is. Apparently One of its primary uses is in grounding systems.

Maybe the utility has started using it so the electrical contractor figured if it was good enough for the utility is good enough for him.
Curious. I had to look up copper clad steel wire to see what it even is. Apparently One of its primary uses is in grounding systems.

Maybe the utility has started using it so the electrical contractor figured if it was good enough for the utility is good enough for him.
We started using it to stop (or lessen) copper theft.
Train the crooks..
Especially in substations. It’s only used above ground.
During our monthly inspections we have to note any corrosion, rust, etc.
Curious. I had to look up copper clad steel wire to see what it even is. Apparently One of its primary uses is in grounding systems.

Maybe the utility has started using it so the electrical contractor figured if it was good enough for the utility is good enough for him.
Maybe figures inspector won't notice any difference and he cuts costs with it.

simple to check with a magnet to tell if it has steel in it though.
Maybe figures inspector won't notice any difference and he cuts costs with it.

simple to check with a magnet to tell if it has steel in it though.
not sure what the point is. #6 copper can't be all that much more expensive than this stuff.

I poked around the Internet and found it is also used as a tracer wire so underground utility installations can be tracked down.
not sure what the point is. #6 copper can't be all that much more expensive than this stuff.

I poked around the Internet and found it is also used as a tracer wire so underground utility installations can be tracked down.
Most tracer wire I've seen is only like 12 AWG size or something close to it and is usually covered and not bare.
Most tracer wire I've seen is only like 12 AWG size or something close to it and is usually covered and not bare.
I did not look real close at it. #6 copper clad steel is definitely is not electrically equivalent to #6 copper. Even if it was acceptable to use per the NEC I'm guessing you would need to use a much larger conductor.
#6 copper clad steel is definitely is not electrically equivalent to #6 copper. Even if it was acceptable to use per the NEC I'm guessing you would need to use a much larger conductor.
It is just a gec.
It is just a gec
So the sizing specified by the NEC for copper, aluminum and copper-clad aluminum can be ignored?

Also remember that if the if the GEC is connected to an underground metal water service there may be some current flow.
So the sizing specified by the NEC for copper, aluminum and copper-clad aluminum can be ignored?
The code does not specify a size for copper clad.

Think of it this way. If it is connected to a rod the rod might we'll be made of steel. Logically, Why can the rod be steel but not the conductor?
The code does not specify a size for copper clad.

Think of it this way. If it is connected to a rod the rod might we'll be made of steel. Logically, Why can the rod be steel but not the conductor?
Look at Table 250.66. It states sizes for copper-clad aluminum. Aluminum is a better conductor that steel so who know what the equivalent size of copper-clad steel would be.

For a ground rod it probably doesn't matter much but as I mentioned it could make a difference on a water pipe bond.
The code does not specify a size for copper clad.

Think of it this way. If it is connected to a rod the rod might we'll be made of steel. Logically, Why can the rod be steel but not the conductor?
The rods are supposed to have at least 10 mils of cladding on a 5/8 rod which is SUPPOSED to be equal to a #6 copper rod.
Haven’t put a lot of thought into the whole cu clad steel wire…

Copper Clad Steel Ground Rod- Advantages- Process Characteristics

Copper clad steel ground rods, also known as copper bonded steel grounding rods, are currently widely used in the field of lightning protection and grounding, it can effectively protect electrical equipment facilities as well as people from lightning strikes and electromagnetic interference. What are the advantages of copper clad steel ground rods that integrate many advantages? 

The copper clad steel earth rod electrode process is produced by cold rolling and hot drawing. This process not only overcomes the defects of the poor bonding force of the electroplating method and the casing cladding method, but also ensures a longer molecular connection between the copper layer and the steel core. It has the advantages of thick copper layer, low resistance, strong corrosion resistance, high strength, easy installation, and good electrical connection performance. It can effectively use the low soil resistivity of the deep layer to reduce the grounding resistance and ensure the product life span of more than 40 years.

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   Because the copper bonded steel ground rod has good electrical conductivity, high mechanical strength, especially the copper layer coated with the outer layer has good corrosion resistance, it has been widely used in grounding devices. At present, the relevant standards of our country all stipulate that the grounding conductor can be copper bonded/clad steel ground rod. copper clad steel earthing rods replace section steel or galvanized angle steel as grounding conductors, and have been increasingly accepted, adopted, valued and popularized by design institutes and engineering construction units. It has been widely used in the grounding devices of power transmission and transformation and communication lines, power stations, buildings and antennas. It can also be used in the grounding system of electronic equipment such as computers. It can also be used with lightning rods (lightning rods, lightning conductors) and down conductors. Form a lightning protection grounding device.

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Characteristics and technical advantages of copper clad steel ground rods: