Edward J. Darby & Son, Inc. has developed a list of answers to some of the most asked questions we have received over the years. For questions and answers not discussed here, please contact us for more information. For questions related to wire mesh, please visit the wire mesh glossary or the wire mesh overview pages.
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Edward J. Darby & Son, Inc. has been a major player in the wire mesh industry for over 160 years, and as a result, we have earned a reputation for honesty and trust. To that end, Darby offers both blind shipments and drop shipments. These special shipments ship directly from our facility to our customer’s customer, which saves both of them time and money. Blind shipments are ideal for customers who do not want to reveal the source’s name to their customers. We have worked with UPS and various motor freight carriers to enhance our customized blind shipment program. This program allows us to set up and schedule blind shipments and keep sensitive information private. We routinely use generic shipping labels and can easily use our customer’s own, if desired.
Once an order is placed – verbally, via purchase order, or through e-commerce—Darby immediately begins to fill your order. Darby requests that you double check your specifications, quantity and dimensions before placing your order.
Orders that can be cancelled may be subject to a minimum cancellation charge of 25%. However, certain orders, including custom manufacturing, fabricated parts and cut-to-size pieces, are non-cancellable.
Edward J. Darby & Son, Inc. can offer chemical and/or physical certification for most any woven or welded wire mesh. A request for Darby’s standard chemical and/or physical certification must be clearly stated on your official written purchase order. Unfortunately, in most cases, we are unable to provide certifications more than 60 days after the order ships.
For any non-standard or specialized certification, including, but not limited to, statements of DFAR and/or USA manufacture, Country of Melt, ROHS compliance, Conflict of Materials (Dodd-Frank), LEED, magnetic permeability, or a particular industrial specification, the request must be clearly communicated in the original request for quote (RFQ) and clearly stated on the official purchase order. In order to comply with these special certification requests, additional charges may apply. Please speak to a sales person or a quality control representative for more information.
Upon receipt of your wire mesh shipment, it is the customer’s responsibility to inspect the package for any external damage. If external damage is found, the delivery receipt and other associated paperwork must note the damage before accepting the delivery. A photo in these instances is highly recommended. After opening the package, if the material is damaged, a claim must be made with the carrier. Filing the claim and requesting an inspection in a prompt fashion are the responsibilities of the customer.
Darby understands that there are times when our customers “need material yesterday.” As a result, we offer numerous expediting services including same day shipments, rush delivery, pick-ups, and expediting fabrication. Because of our extensive inventory and devoted staff, we routinely ship stock material out the day your order is placed. We utilize UPS World Ship which allows us to ship material out Express Critical, Next Day Air, Second Day Air and UPS Ground. We also work closely with various motor freight carriers and same day courier services to make sure our customers receive material when it is needed. Surcharges may apply to some expediting requests; please contact us with your expediting requirements.
Because we understand today’s business climate, Darby also provides quick turnaround on most quotations.
Most wire mesh that Darby supplies adheres to the standard specification for industrial woven wire cloth, namely ASTM-E-11. It is important for any purchaser of wire mesh and wire cloth to be familiar with this specification, which can be accessed online at www.astm.org. This specification discusses quality standards within the wire mesh industry.
ASTM E--11 states that wire cloth “shall be woven with first-class workmanship, although some blemishes or defects are inherent in the weaving process.” Darby understands its role as a major supplier of wire mesh and wire cloth and abides by a specially designed quality initiative that aims to consistently provide its customers with high quality wire mesh.
Wire mesh is an industrial product and is intended for use in industrial applications, where functionality is the primary objective. Because mesh is an extremely versatile product, it is often used in applications not related to industrial use, for example in instances where appearance is critical.
Generally speaking, Darby is unable to guarantee perfect, or defect-free, material. Blemishes or defects are inherent in the weaving process and are virtually impossible to avoid. We encourage all customers who may have stringent quality requirements to discuss them with a sales representative and to review the permissible blemishes detailed in ASTM E--11, if applicable. We routinely work with these types of customers and have been largely successful in meeting their requirements.
Most wire mesh that Darby supplies adheres to the standard specification for industrial woven wire cloth, namely ASTM-E-11. It is important for any purchaser of wire mesh and wire cloth to be familiar with this specification, which can be accessed online at www.astm.org. This specification discusses tolerances in the wire mesh industry, in detail.
Two of the more popular discussion points related to quantity tolerance are full roll purchases and fabricated parts.
ASTM E--11 designates that a standard roll shall be 100 linear feet, +/- 10 linear feet; the roll may consist of up to three pieces, no pieces less than 10 linear feet. For example, an acceptable roll can consist of 1 piece, 50 feet, 1 piece, 30 feet, and 1 piece, 20 feet.
On custom manufactured items, including, but not limited to discs, cut-to-size pieces, and fabricated parts, there is a quantity variance of +/- 10%. All other variances must be agreed to prior to the acceptance of a purchase order.
Should a customer have any specific quantity tolerances, it should be discussed with Darby. For a more detailed look into tolerances, please visit www.astm.org.
From its inception in to today, Edward J. Darby & Son, Inc. has been committed to supplying high quality, industrial grade wire mesh. After receiving material and before cutting to size, fabricating or shipping, it is important that Darby’s customer inspect material to confirm it is received as ordered. Darby is unable to accept a return on any mesh that has been processed or modified.
Should the quality of mesh be in question, the disparity must be noted in writing within 10 days of delivery date. At that point, Darby will have the option to issue a Return Goods Authorization with shipping instructions. The customer is responsible for shipping costs back to Darby, unless the dispute is an error in Darby’s fulfillment of the order.
Darby reserves the right to inspect material before issuing credit, refund or replacement. Darby will inspect the material for non-conformance, including tolerances, defects and blemishes referenced in ASTM E--11, or other applicable industrial standards. After inspection, should the material not conform to the applicable industrial standard, Darby issue a refund for /replacement of material and reasonable transportation costs.
Full, unprocessed, rolls that are authorized for return will be subject to a restocking fee. Darby may be unable to accept returns on incorrectly ordered items, mesh that has been cut, fabricated parts or custom manufactured items.
Often times, users of wire mesh require special packaging for their material. Some of the more popular packing requirements include: individually packaged and marked shipments, flat shipments, shipment with extra protection, consolidated shipments and customized boxed. Please contact us to discuss your special packaging requirements. Extra charges may apply.
If you have a piece of mesh that you are looking to identify or even replicate, look no further than Edward J. Darby & Son, Inc. Our team of knowledgeable and experienced technicians has the ability to identify virtually any woven or welded mesh you may have.
We commonly identify mesh count, diameter wire, opening size and percentage of open area. We are happy to offer this service, free of charge. We also have the capabilities to distinguish specific alloys and chemical compositions; additional charges for this service may apply.
This website has been designed with the goal of providing website visitors with all of the detailed information we have learned from our broad range of customers over the years. More importantly, this website has been developed to serve as a guide to assist in the decision making process for the purchase of wire mesh.
We are unable to make specific wire mesh recommendations for a specific application. If you are unsure about what mesh will work best in your application, we suggest sampling, prototyping or speaking to an expert or engineer in your particular industry.
To learn about our Sample Policy, please visit here:
Stainless steel mesh sheets are versatile, durable materials made from interconnected strands of stainless steel, designed to create a grid-like structure. These sheets are produced by weaving or welding stainless steel wires, which are known for their resistance to corrosion, heat, and deformation. The composition of stainless steel, typically comprising iron, carbon, and chromium, ensures that the mesh sheets maintain their strength and structural integrity in various environmental conditions.
Stainless steel mesh sheets find extensive applications across multiple industries due to their robust properties. In the construction industry, they are employed as reinforcement materials, providing additional support to concrete structures. The automotive sector utilizes these sheets for filters, screens, and safety applications, where reliability and durability are paramount. Furthermore, the food and beverage industry benefits from stainless steel mesh due to its hygienic properties, making it ideal for use in processing equipment and storage containers.
In addition to these industries, stainless steel mesh sheets play a pivotal role in filtration and screening applications. Their fine mesh size allows for precise filtration of liquids and gases, making them suitable for water treatment facilities, chemical processing plants, and even HVAC systems. The ability to customize the wire diameter and mesh size enables manufacturers to produce stainless steel mesh that meets specific operational requirements across various applications.
As we delve deeper into the characteristics, advantages, and applications of stainless steel mesh sheets in the subsequent sections of this guide, it becomes clear that these materials are indispensable in both industrial and commercial settings. Their robust attributes and adaptability underscore their significance in enhancing efficiency and safety across various domains.
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Stainless steel mesh sheets offer numerous advantages that make them an excellent choice for a wide range of applications in both commercial and residential settings. One of the primary benefits of using stainless steel mesh sheets is their remarkable durability. Constructed from high-quality stainless steel, these sheets are resistant to wear and tear, providing long-lasting performance even in demanding environments.
Another significant advantage of stainless steel mesh sheets is their outstanding corrosion resistance. Unlike other materials, stainless steel possesses a high chromium content that forms a protective layer on the surface, preventing rust and deterioration. This feature makes stainless steel mesh sheets ideal for outdoor applications or environments where moisture and chemicals are prevalent, thus ensuring their reliability over time.
Customization options are also a compelling reason to opt for stainless steel mesh sheets. They are available in various wire gauges, openings, and sheet sizes, allowing for tailored solutions based on specific needs. This versatility is essential for industries such as construction, automotive, and food processing, where precise specifications play a crucial role in the functionality and safety of the final product.
Moreover, stainless steel mesh sheets are known for their aesthetic appeal. Their sleek and modern appearance can enhance the visual quality of both indoor and outdoor spaces. Architects and designers often utilize stainless steel mesh sheets as decorative elements, screening, or fencing, providing not only structural integrity but also an elegant finish that complements various design themes.
In summary, stainless steel mesh sheets combine durability, corrosion resistance, customization options, and aesthetic appeal, making them a preferred choice across multiple sectors. These benefits contribute to their increased popularity, ensuring long-term satisfaction for users who prioritize quality and performance in their projects.
The production of stainless steel mesh sheets relies heavily on the quality and type of wire used in their construction. Typically, this wire cable is composed of various grades of stainless steel, each lending unique properties and benefits to the final product. The most common grades include AISI 304 and AISI 316, both of which are known for their excellent corrosion resistance and durability in a variety of applications.
AISI 304 stainless steel is widely utilized due to its high tensile strength and formability. This grade is ideal for general-purpose applications, including industrial settings, where good resistance to oxidation and moderate corrosion is essential. On the other hand, AISI 316 stainless steel offers superior protection against chlorides, making it particularly suitable for marine environments or industries involving harsh chemicals. The choice of wire type directly affects the performance and lifespan of stainless steel mesh sheets, emphasizing the importance of selecting the appropriate grade.
Wire diameters, which can vary significantly, also contribute to the mesh sheet’s overall characteristics. A thinner wire provides a finer mesh, which is advantageous in filtration processes. Conversely, a thicker wire offers increased strength and durability, making it better suited for heavy-duty uses. The weaving pattern and the mesh’s density further influence its functionality, allowing it to serve specific roles in applications ranging from construction to filtration technologies.
In summary, the material composition of wire cable is crucial when it comes to the production and functionality of stainless steel mesh sheets. By understanding the various types of wire and stainless steel grades available, users can make informed decisions that enhance the reliability and performance of these essential materials in their respective applications.
When it comes to stainless steel mesh sheets, customization options are abundant, allowing buyers to tailor products to their specific project needs. The versatility of these sheets stems from their ability to be produced in various sizes, openings, and thicknesses. For instance, dimensions can vary widely, accommodating everything from small-scale applications to large industrial projects. Commonly available sizes range from a few inches to several feet, ensuring users can find the appropriate fit for their requirements.
Moreover, the opening size of the stainless steel mesh sheet plays a crucial role in determining the functionality for its intended application. Openings can be specified in a range of configurations, from fine meshes, ideal for filtering applications, to larger openings suited for structural uses. Buyers may choose to specify the aperture size based on the materials they wish to screen or filter, aligning with project-specific needs. The right opening not only influences performance but also the aesthetics, especially in applications where the mesh is visible.
Thickness, or gauge, is another critical factor in customization. Stainless steel mesh sheets can be manufactured in various thicknesses, allowing for enhanced strength and durability in demanding environments. Buyers may opt for heavier gauges for industrial applications requiring robust support or lighter gauges for applications where weight reduction is essential. It is important to consult with manufacturers to determine the appropriate mesh gauge, as it significantly impacts the performance and longevity of the product. By clearly specifying their requirements, customers can access a stainless steel mesh sheet that meets the exacting standards of their project.
Stainless steel mesh sheets are renowned for their versatility and functionality across a wide range of industries. One of the most prominent applications is in the construction sector, where these mesh sheets serve critical roles in reinforcing concrete. Due to their strength and corrosion resistance, they are perfect for use in structural applications, offering durability that helps extend the lifespan of buildings and infrastructure.
In addition to construction, filtration is another significant application of stainless steel mesh sheets. They are widely used in various filtration processes, including water treatment and industrial filtration systems, to separate solids from liquids or gases. The fine, durable weave of the mesh allows for efficient filtration while maintaining high flow rates, making it an important component in both residential and commercial settings.
Agriculture also benefits from the use of stainless steel mesh sheets. They are utilized in several farming applications, including crop protection, greenhouse construction, and livestock enclosures. The rust-resistant properties of stainless steel ensure that the mesh withstands harsh environmental conditions, thereby providing long-lasting solutions for farmers. The mesh sheets are employed in creating protective barriers that keep pests away from crops, safeguarding yield quality and quantity.
Moreover, in the manufacturing sector, stainless steel mesh sheets play a vital role in product development and safety. They are commonly used in the production of equipment that requires high levels of hygiene, such as food processing tools and sterile medical devices. Their structural integrity and resistance to chemicals make them ideal for safeguarding against contamination. Real-life examples demonstrate that stainless steel mesh sheets can be found in everything from kitchen appliances to automotive parts, highlighting their essential role across diverse industries.
Selecting the right stainless steel mesh sheet is crucial for ensuring that it meets the specific requirements of your project. One of the primary factors to consider is the material grade of the sheet. Stainless steel comes in various grades, each offering different levels of corrosion resistance, strength, and suitability for particular environments. For applications exposed to harsh conditions or chemicals, opting for higher-grade stainless steel, such as ASTM A316, may be beneficial.
Another significant aspect to evaluate is the mesh size. Stainless steel mesh sheets are available in a range of opening sizes, measured in both wire diameter and aperture. The choice of mesh size will depend on the intended use of the sheet. For instance, if you require filtration, selecting a finer mesh with smaller openings may be necessary to trap particular particles. Conversely, a coarser mesh could be ideal for applications requiring larger drainage or airflow while providing structural support.
Moreover, the intended application greatly influences the selection process. Stainless steel mesh sheets can be used across various industries, including construction, food processing, automotive, and landscaping. Each sector has its unique requirements, such as aesthetic appeal, strength, or resistance to elements. Therefore, assessing the operational environment and functionality will aid in making an informed decision. Additionally, consider whether you require a custom-cut mesh sheet or pre-sized options available in the market. Evaluating your project’s unique needs will ensure that you select the most appropriate stainless steel mesh sheet that will deliver durability and performance effectively.
When looking to purchase stainless steel mesh sheets, there are various avenues available that cater to different needs and preferences. Understanding where to buy these versatile materials can significantly impact your project outcome, ensuring that you receive quality products. Starting with online suppliers, numerous e-commerce platforms offer a wide selection of stainless steel mesh sheets. Websites like Amazon, eBay, and dedicated industrial supply stores frequently showcase a range of grades, sizes, and mesh patterns. Shopping online often provides the advantage of comparing prices and reading customer reviews for quality assurance.
Local distributors and specialty stores can also be valuable resources for purchasing stainless steel mesh sheets. Home improvement stores, metal supply businesses, and hardware outlets typically stock various types of metal products, including mesh sheets. When visiting such locations, it is beneficial to interact with knowledgeable staff, who can provide information regarding the suitability of specific mesh sheets for your project needs. Additionally, it is advisable to examine the materials in person, as this will help assess their quality and ensures they meet your requirements.
To ensure that you are purchasing stainless steel mesh sheets from reputable vendors, consider researching the company’s reputation online. Look for reviews, testimonials, and any industry certifications that signify a commitment to quality. Moreover, requesting samples before a large purchase can provide peace of mind regarding the material’s authenticity and properties. Remember also to inquire about return policies or warranties offered by the seller, as this can play a crucial role in product satisfaction. By taking the time to evaluate your options, you can successfully acquire high-quality stainless steel mesh sheets that will serve your intended applications effectively.
The pricing of stainless steel mesh sheets can vary significantly due to several factors that potential buyers should consider before making a purchase. Understanding these factors can help in evaluating options and making informed decisions.
One of the primary factors affecting the cost of stainless steel mesh sheets is the quality of the material used. Stainless steel comes in various grades, each with distinct properties and applications. Higher quality grades, such as 304 or 316 stainless steel, typically command a higher price due to their enhanced corrosion resistance and durability. Buyers should assess their specific needs and choose the grade that best fits their application, balancing cost and quality effectively.
The size of the stainless steel mesh sheet is another critical element influencing its cost. Larger sheets generally cost more due to the increased amount of raw material required for production. However, it’s important to note that bulk purchasing may offer economies of scale, yielding a lower price per unit in larger quantities. Therefore, buyers should consider their immediate and future needs when evaluating sizes to optimize their spending.
Customization level can significantly impact the pricing structure of stainless steel mesh sheets. Custom specifications, such as unique mesh patterns, hole sizes, or thickness variations, often lead to increased costs. Vendors may charge more for these tailored products, as they may require specialized manufacturing processes or additional labor. It is advisable for buyers to request quotes from multiple suppliers to understand the pricing implications of customization options.
Lastly, vendor pricing strategies and market demand can also influence the cost landscape. Different suppliers might have varying markups based on their operational costs, reputation, and target market. It’s beneficial for buyers to research and compare vendors, as well as consider seasonal trends that may affect material prices.
In the contemporary industrial landscape, stainless steel mesh sheets have emerged as integral components across a multitude of applications. Their versatility, strength, and resistance to corrosion render them a preferred choice in sectors ranging from construction to food processing. Investing in the right type of stainless steel mesh sheet not only ensures durability and longevity but also contributes significantly to the efficiency and safety of operations. The plethora of options available—varying in thickness, aperture size, and grade—underscores the importance of making informed decisions tailored to specific needs.
Throughout this guide, we have highlighted critical considerations in selecting stainless steel mesh sheets, such as the grade of stainless steel, the environment in which they will be used, and the specific requirements of the application. Each of these factors plays a vital role in determining the ideal mesh sheet type. Additionally, understanding variations like woven wire mesh and welded wire mesh can aid in making informed choices that align with project needs and budgets.
Moreover, quality should never be compromised for cost. Investing in high-quality stainless steel mesh sheets not only enhances performance but also reduces maintenance costs and improves overall operational efficiency. Prioritizing trusted suppliers and manufacturers ensures that the mesh sheets meet industry standards and are fit for purpose. As industries evolve and demands increase, making the right investment in stainless steel mesh sheets is essential for maintaining competitive advantage.
Ultimately, thorough research and careful consideration of all factors will empower stakeholders to make sound decisions in their investments. Emphasizing the right specifications can lead to optimal performance outcomes, ensuring that the chosen stainless steel mesh sheet serves its intended purpose effectively and efficiently.
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