How to Install Thermal Insulation in the Right Order?

30 Jun.,2025

 

How to Install Thermal Insulation in the Right Order?

How to Install Thermal Insulation in the Right Order?

Thermal insulation is a great way to make your home more comfortable and energy-efficient. It reduces heat loss and gain, lowers your heating and cooling bills, and improves your indoor air quality. But did you know that the order in which you install thermal insulation matters a lot?

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If you install thermal insulation in the wrong order, you could end up with thermal bridges, gaps, or air leaks that compromise the performance of your insulation. Thermal bridges are areas where heat can easily escape or enter through the building envelope, such as corners, joints, or studs. They reduce the overall R-value of your insulation, which is a measure of how well it resists heat flow.

To avoid thermal bridges and other issues, you need to follow the correct insulation installation order. In this article, we will explain the best practices for installing thermal insulation in different parts of your home, and what factors to consider when choosing the right type and thickness of insulation for your project.

Why You Should Install Thick Insulation First

One of the most important rules of insulation installation order is to install the thickest layer of insulation first, and then add thinner layers on top of it. This is because the thicker the insulation, the higher the R-value, and the more effective it is at preventing heat transfer.

By installing the thickest insulation first, you create a continuous layer of insulation that covers the entire surface of the wall, floor, or ceiling. This reduces the chances of creating thermal bridges or gaps that could allow heat to escape or enter. Then, by adding thinner layers of insulation on top of the thick layer, you increase the total R-value of your insulation system and enhance its thermal performance.

For example, if you are insulating a wall, you should start by installing rigid foam boards or spray foam insulation on the exterior side of the wall. These types of insulation are usually thicker and have higher R-values than other types of insulation, such as fibreglass batts or mineral wool rolls. They also create an airtight seal that prevents air infiltration and moisture accumulation. Then, you can add fiberglass batts or mineral wool rolls between the wall studs, and finish with drywall or plasterboard on the interior side of the wall.

By following this insulation installation order, you can achieve a high level of thermal insulation that will keep your home warm in winter and cool in summer.

How to Choose the Right Type and Thickness of Insulation

Another factor that affects the insulation installation order is the type and thickness of insulation you choose for your project. Different types of insulation have different properties, such as R-value, density, compressibility, fire resistance, sound absorption, and moisture resistance. You need to consider these properties when selecting the best insulation for your needs.

Some of the most common types of insulation are:

  • Rigid foam boards: These are panels of polystyrene, polyisocyanurate, or polyurethane foam that are cut to fit the size and shape of the area to be insulated. They have high R-values, ranging from 4 to 8 per inch, and are ideal for insulating exterior walls, roofs, floors, and basements. They are also easy to install, as they can be glued, nailed, or screwed to the surface. However, they are more expensive and less flexible than other types of insulation and may require additional fire protection or vapour barriers.
  • Spray foam insulation: This is a liquid foam that is sprayed onto the surface to be insulated, where it expands and hardens into a solid foam. It has very high R-values, ranging from 6 to 7 per inch, and creates an airtight and moisture-resistant seal that eliminates air leaks and thermal bridges. It is also very versatile, as it can fill any shape or size of cavity, and can be applied to any surface, such as walls, ceilings, floors, attics, and crawl spaces. However, it is also very expensive and requires professional installation, as it involves special equipment and safety precautions.
  • Fiberglass batts: These are pre-cut sections of fibreglass wool that are fitted between the framing members of the area to be insulated, such as wall studs, floor joists, or roof rafters. They have moderate R-values, ranging from 2.9 to 4.3 per inch, and are relatively cheap and easy to install. They are also lightweight, flexible, and fire-resistant. However, they are prone to sagging, settling, or shifting over time, which can create gaps or air pockets that reduce their effectiveness. They also need to be installed carefully, as they can irritate the skin, eyes, and lungs and may require a vapour barrier to prevent moisture problems.
  • Mineral Wool Insulation: These are similar to fibreglass batts, but are made of rock wool or slag wool, which are natural or recycled materials. They have slightly higher R-values, ranging from 3.1 to 4.2 per inch, and are more durable and resistant to moisture, mould, and pests than fibreglass. They are also more sound-absorbent and fire-resistant than fibreglass. However, they are also more expensive and heavier than fiberglass, and may also cause skin, eye, and lung irritation. They may also need a vapour barrier to prevent moisture problems.

The thickness of insulation you need depends on the climate zone you live in, the area of your home you are insulating, and the desired R-value you want to achieve. The higher the R-value, the better the insulation, but also the thicker and more expensive the insulation. You can use online calculators or consult with insulation professionals to determine the optimal thickness of insulation for your project.

How to Install Thermal Insulation in Different Parts of Your Home

The insulation installation order may vary depending on the part of your home you are insulating, such as the walls, the roof, the floor, or the basement. Here are some general guidelines for installing thermal insulation in different parts of your home:

  • Walls: The best way to insulate walls is to use a combination of rigid foam boards or spray foam insulation on the exterior side of the wall, and fiberglass batts or mineral wool rolls on the interior side of the wall. This creates a high-performance insulation system that blocks heat transfer, air infiltration, and moisture accumulation. You should start by installing rigid foam boards or spray foam insulation on the exterior side of the wall, making sure to cover the entire surface and seal any gaps or cracks. Then, you should install the fibreglass batts or mineral wool rolls between the wall studs, making sure to fit them snugly and avoid any compression or gaps. Finally, you should install the drywall or plasterboard on the interior side of the wall, and finish with paint or wallpaper.
  • Roof: The best way to insulate roofs is to use a combination of rigid foam boards or spray foam insulation on the underside of the roof deck, and fibreglass batts or mineral wool rolls on the attic floor. This creates a high-performance insulation system that blocks heat transfer, air infiltration, and moisture accumulation. You should start by installing rigid foam boards or spray foam insulation on the underside of the roof deck, making sure to cover the entire surface and seal any gaps or cracks. Then, you should install the fibreglass batts or mineral wool rolls on the attic floor, making sure to fit them snugly and avoid any compression or gaps. Finally, you should install the ceiling on the lower side of the attic, and finish with paint or wallpaper.
  • Floor: The best way to insulate floors is to use a combination of rigid foam boards or spray foam insulation on the underside of the floor, and fiberglass batts or mineral wool rolls on the upper side of the floor. This creates a high-performance insulation system that blocks heat transfer, air infiltration, and moisture accumulation. You should start by installing rigid foam boards or spray foam insulation on the underside of the floor, making sure to cover the entire surface and seal any gaps or cracks. Then, you should install the fibreglass batts or mineral wool rolls on the upper side of the floor, making sure to fit them snugly and avoid any compression or gaps. Finally, you should install the flooring on the top side of the floor, and finish with carpet, tile, or wood.
  • Basement: The best way to insulate basements is to use a combination of rigid foam boards or spray foam insulation on the interior side of the basement walls, and fibreglass batts or mineral wool rolls on the basement ceiling. This creates a high-performance insulation system that blocks heat transfer, air infiltration, and moisture accumulation. You should start by installing rigid foam boards or spray foam insulation on the interior side of the basement walls, making sure to cover the entire surface and seal any gaps or cracks. Then, you should install the fibreglass or mineral wool rolls on the basement ceiling, making sure to fit them snugly and avoid any compression or gaps. Finally, you should install the drywall or plasterboard on the lower side of the basement ceiling, and finish with paint or wallpaper.

Frequently Asked Questions 

Q: When installing insulation, how do you ensure proper placement between the joists or rafters?

A: Proper insulation placement between the joists or rafters can be ensured by carefully fitting the insulation material to cover the entire space without leaving any gaps. It is important to use the right insulation material and techniques to secure proper placement.

Q: Can I install insulation in the attic without insulating the external walls first?

A: It is recommended to insulate the external walls before the attic to ensure a comprehensive insulation system. Insulating the walls first helps in creating a continuous thermal barrier for the building, preventing potential thermal bridging and heat loss.

Q: Is it necessary to use a vapour barrier when installing external wall insulation?

A: Yes, using a vapour barrier in external wall insulation is important to prevent moisture from penetrating the walls and causing damage. It helps in maintaining the integrity of the insulation system and reducing the risk of condensation within the walls.

Q: What is the recommended method for installing batt insulation in external walls?

A: When installing batt insulation in external walls, it is important to ensure a snug fit with no gaps or compression. Carefully placing the batt insulation between the wall studs and using appropriate techniques can help in achieving effective insulation coverage.

Q: Why is it crucial to follow the specific order for installing thermal insulation in a building?

A: Following the specific order for installing thermal insulation ensures that the entire building envelope is properly sealed and insulated, addressing potential thermal weak points. This systematic approach maximizes the overall insulation performance and energy efficiency of the building.

Conclusion

Installing thermal insulation in the right order is essential for maximizing its effectiveness and efficiency. By following the best practices for insulation installation orders, you can create a comfortable and energy-efficient home that will save you money and reduce your environmental impact.

If you need any help with choosing or installing thermal insulation, you can contact us at Buy Insulation Online, where we offer a wide range of high-quality insulation products and services at affordable prices. We are happy to assist you with any insulation project, big or small. Visit our website Buy Insulation Online to learn more.

Samuel Hitch

Managing Director
Buy Insulation Online.

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understanding foam tigid insulation and vapour barriers

UNDERSTANDING FOAM TIGID INSULATION AND VAPOUR BARRIERS*

Foam rigid insulation such as Celotex, Kingspan or Unilin has become a popular choice for many homeowners due to its energy efficiency and thermal performance. However, when it comes to installing foam rigid insulation, one question that arises is whether a vapour barrier is needed. In this blog post, we will explore the role of vapour barriers that comes with foam rigid insulation and discuss the advantages and disadvantages of using this type of insulation. We will examine how the aluminium foil on foam insulation boards functions as a vapour barrier, how it reflects heat, and discuss the benefits and drawbacks of using this type of insulation. You are free to copy and share the text from this blog, as long as you provide proper credit and a link to the original source - https://insulationgo.co.uk/.
By the end of this blog post, readers will have a better understanding of the different options available for foam insulation and how to choose the best insulation solution for their needs.

 Table of Contents:

  • UNDERSTANDING FOAM RIGID INSULATION AND VAPOUR BARRIERS. WHAT YOU NEED TO KNOW
  • THE ROLE OF WATER VAPOUR IN THERMAL INSULATION
  • UNDERSTANDING THE COMPOSITION AND FUNCTION OF RIGID INSULATION FOAM BOARDS AND THEIR ALUMINIUM FOIL LAYER
  • DOES FOAM RIGID INSULATION NEED A VAPOUR BARRIER?
  • ATTACHING VAPOUR BARRIER TO FOAM BOARD
  • THE DISADVANTAGES OF RIGID FOAM INSULATION
  • CAN FOAM BOARD INSULATION ACT AS A VAPOUR BARRIER?
  • COMBINING RIGID FOAM AND BATT INSULATION
  • WHEN TO USE A VAPOUR BARRIER WITH INSULATION
  • FOAM BOARD INSULATION WITH VAPOUR BARRIER


THE ROLE OF WATER VAPOUR IN THERMAL INSULATION

Water vapour plays an important role in the thermal insulation of a building. When water vapour penetrates into insulation materials, it can reduce their insulating properties and potentially cause damage to the building structure. Therefore, it is essential to manage water vapour effectively in order to maintain the thermal performance of insulation and prevent problems such as condensation and mould growth.

One way to manage water vapour is to use a vapour barrier. A vapour barrier is a material that is impermeable to water vapour and is placed on the warm side of the insulation. This helps to prevent water vapour from entering the insulation, where it could condense and cause damage.

However, it is important to note that while a vapour barrier can be effective in preventing moisture issues, it can also create problems if installed incorrectly. You are free to copy and share the text from this blog, as long as you provide proper credit and a link to the original source - https://insulationgo.co.uk/.

If a vapour barrier is placed on the wrong side of the insulation or is not sealed properly, it can trap moisture inside the wall or roof assembly, leading to rot, corrosion, and other problems. 

Another way to manage water vapour is to use insulation materials that are vapour-permeable, meaning that they allow water vapour to pass through. This can be particularly important in climates where the humidity level is high or where there is a lot of moisture in the air, such as in coastal regions. Examples of vapour-permeable insulation materials include mineral wool and open-cell spray foam.

In summary, the role of water vapour in thermal insulation cannot be ignored. It is important to manage it effectively through the use of proper insulation materials and vapour barriers to maintain the thermal performance of the building and prevent moisture-related problems.


UNDERSTANDING THE COMPOSITION AND FUNCTION OF RIGID INSULATION FOAM BOARDS AND THEIR ALUMINIUM FOIL LAYER

Rigid insulation foam boards, such as Celotex, Kingspanor Unilin, are typically made by combining various materials, such as polyurethane or polyisocyanurate foam, with additives and binders. These materials are then formed into a board-like shape, which can be cut to size and shape as needed.

The aluminium foil on foam insulation boards serves several purposes. One of the main purposes is to act as a vapour barrier, preventing moisture from penetrating the insulation and potentially causing damage or reducing the insulation's effectiveness. Additionally, the foil can help reflect radiant heat, improving energy efficiency and reducing heating and cooling costs. The foil may also provide a protective layer to help prevent damage to the insulation from UV radiation, chemicals or other environmental factors.

Overall, the aluminium foil layer is an important component of foam insulation boards, helping to improve their performance and durability. It is important to note that proper installation is critical to ensure the vapour barrier functions as intended, so it is recommended to consult with insulation professionals or follow manufacturer guidelines when installing foam insulation boards with aluminium foil.


DOES RIGID FOAM INSULATION NEED A VAPOUR BARRIER?

The short answer is - it depends. In general, if the foam rigid insulation is installed correctly and sealed properly, a vapour barrier may not be necessary. However, there are certain situations where a vapour barrier is recommended, such as in areas with high humidity levels or where there is a risk of moisture infiltration.
Here are some examples and details that expand on the topic of whether rigid foam insulation needs a vapour barrier

Cold climates

In colder climates, it is important to prevent moisture from penetrating the insulation layer, as this can lead to condensation and potentially cause damage or reduce the insulation's effectiveness. In these cases, an extra vapour barrier is often recommended to prevent moisture from seeping into the insulation layer.

High humidity levels

In areas with high humidity levels, such as bathrooms, laundry rooms or kitchens, a vapour barrier is typically recommended to prevent moisture from building up and causing damage. This is particularly important for PIR foam insulation, as the foam material can absorb moisture and potentially degrade over time, especially at joints or gaps where moisture can infiltrate.

Improper installation

Even if PIR foam insulation is designed to be a vapour barrier, if it is not installed correctly, it may not function as intended. Improper installation can result in gaps or holes in the insulation layer, which can allow moisture to seep through. In these cases, a separate vapour barrier may be needed to ensure adequate moisture control.

Combination with other insulation types

In some cases, PIR rigid foam insulation may be combined with other types of insulation, such as batt insulation. In these situations, it may be necessary to use a vapour barrier to ensure proper moisture control and prevent moisture from building up between the insulation layers.

Overall, whether or not a vapour barrier is needed with PIR foam rigid insulation depends on a variety of factors, including climate, humidity levels and installation quality. 
It is important to consult with insulation professionals or follow manufacturer guidelines to determine the best insulation solution for a specific project.

ATTACHING VAPOUR BARRIER TO FOAM BOARD

Properly attaching a vapour control layer (VCL) to foam board insulation is a crucial step in ensuring airtightness and preventing moisture-related issues within the building envelope. A correctly installed VCL helps stop warm, moist indoor air from penetrating the insulation and condensing inside the wall or roof structure.

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Where Should the Vapour Barrier Go?

The vapour control layer is typically installed on the warm side of the insulation; however, depending on specific building designs or climate conditions, there may be exceptions to this arrangement. In most internal wall or ceiling assemblies, the usual sequence is:

Structural element → Insulation (e.g. PIR board) → Vapour Control Layer (foil or membrane) → Plasterboard (drywall)

This ensures that the VCL protects the insulation from internal humidity, which is especially important in heated buildings in colder climates.

Steps for Proper Installation:


1.Clean the Surface
Make sure the surface of the insulation board is clean, dry, and free from dust to ensure proper adhesion of tapes or membranes.

2.Seal the Joints
For foil-faced PIR boards, use high-quality aluminum foil tape to seal all joints. This maintains the continuity of the vapour barrier.

3.Overlap and Tape Membranes
If using a separate vapour control membrane, overlap edges by at least 100 mm and seal them using VCL-approved tape. Pay attention to corners and ceiling-to-wall transitions.

4.Handle Penetrations Carefully
Seal around all pipes, electrical boxes, and cables using airtight gaskets, tape, or dedicated sealing collars.

THE DISADVANTAGES OF RIGID FOAM INSULATION

While rigid foam insulation can be an effective method for insulating a building, there are some potential disadvantages to consider, especially in terms of vapour barriers.

One potential disadvantage is that rigid foam insulation can be more difficult to install than other types of insulation. This is because it requires precise cutting and fitting, as well as careful sealing at all joints and edges to prevent air infiltration and ensure proper vapour barrier protection. To find out how to cut PIR isulation clik here

Another disadvantage is that rigid foam insulation can be more prone to moisture buildup and damage than other types of insulation. This is particularly true if the insulation is not installed properly or if there are gaps or cracks in the insulation, which can allow moisture to infiltrate and potentially lead to mould growth, rot, or other forms of water damage.

Furthermore, rigid foam insulation may not be suitable for all building applications, such as in areas with high seismic activity or in buildings with complex or irregular shapes, due to its relatively inflexible nature.

Overall, while rigid foam insulation can offer several benefits in terms of energy efficiency and insulation performance, it is important to carefully weigh the potential disadvantages, especially in terms of vapour barrier protection, when considering this type of insulation for a particular building project.

CAN PIR FOAM BOARD INSULATION ACT AS A VAPOUR BARRIER ITSELF?

 Polyisocyanurate (PIR) foam board insulation has a relatively low permeability, meaning it can resist the passage of moisture to a certain extent. However, it is not typically recommended to rely on PIR foam board insulation as a standalone vapour barrier.

While the foam board insulation can slow the movement of moisture through it, it is not completely impermeable, and moisture can still potentially penetrate the material over time. Additionally, any joints or seams in the insulation can create areas of vulnerability where moisture may be able to infiltrate.

Therefore, it is generally recommended to use a separate vapour barrier in conjunction with PIR foam board insulation in order to provide adequate moisture protection.

This can help to ensure that the insulation remains effective and does not degrade over time due to moisture infiltration.

COMBINING RIGID FOAM AND BATT INSULATION

Combining rigid foam and batt insulation is a common approach to insulation in many buildings. This method involves using rigid foam insulation as the primary insulation layer and batt insulation as a secondary layer. The rigid foam insulation is typically installed on the exterior of the building, while the batt insulation is installed within the wall or ceiling cavities.

When using this approach, it is important to ensure that the vapour barrier is installed correctly. The vapour barrier should be installed on the warm side of the insulation to prevent moisture from penetrating the insulation and potentially causing damage or reducing the insulation's effectiveness.

One potential disadvantage of this approach is that it can be more difficult to achieve an effective vapour barrier when combining rigid foam and batt insulation. The batt insulation can create gaps or voids within the insulation layer, which can allow moisture to enter and potentially cause issues.

Additionally, combining rigid foam and batt insulation can be more expensive than using one type of insulation alone. However, this approach can provide a higher level of insulation and energy efficiency, particularly in colder climates where insulation is particularly important.

Overall, combining rigid foam and batt insulation can be an effective insulation strategy, but it is important to ensure that the vapour barrier is installed correctly to prevent moisture issues. It is also important to consider the cost and benefits of this approach compared to other insulation options.

WHEN TO USE A VAPOUR BARRIER WITH INSULATION?

A vapour barrier is recommended in situations where there is a risk of moisture infiltration or high humidity levels. For example, in regions with cold winters and warm summers, a vapour barrier is typically necessary to prevent moisture from entering the insulation during the winter and getting trapped inside during the summer, which can lead to mold growth, rot, and other issues.

In general, a vapour barrier should be installed on the warm side of the insulation, which is typically the interior of the building. However, in some cases, such as in hot and humid climates, it may be necessary to install a vapour barrier on the exterior side of the insulation to prevent moisture from entering the wall assembly.

Here are some examples of different climates and countries and their varying needs for vapour barriers with insulation:

UK: The UK has a temperate maritime climate, with relatively mild winters and cool summers. Due to the high levels of precipitation and humidity, vapour barriers are often recommended when installing foam insulation to prevent moisture from entering the building envelope.

Spain: Spain has a Mediterranean climate, with hot, dry summers and mild, wet winters. In this climate, vapour barriers are less commonly used due to the low humidity levels. However, in areas with high humidity or near coastal regions, vapour barriers may still be necessary to prevent moisture infiltration.

Canada: Canada has a diverse range of climates, from cold, snowy winters in the north to mild, rainy winters in the west coast. In all climates, vapour barriers are typically recommended when installing insulation to prevent moisture from entering the building envelope and causing damage.

United States: The United States also has a diverse range of climates, from the hot, humid south to the cold, dry north. In general, vapour barriers are recommended in areas with high humidity or where there is a risk of moisture infiltration, such as coastal regions or areas prone to flooding.

It is important to consider the specific climate and environmental conditions when determining whether a vapour barrier is necessary with insulation, and to follow local building codes and regulations.

FOAM BOARD INSULATION WITH VAPOUR BARRIER

Foam board insulation with a built-in vapour barrier can be a convenient and effective solution for preventing moisture infiltration and improving energy efficiency. These types of insulation boards typically have an aluminium foil layer on one side that acts as a vapour barrier.

Foam board insulation with a vapour barrier is particularly useful in areas with high humidity levels, where moisture infiltration can be a significant problem. In these situations, installing a separate vapour barrier can be time-consuming and costly, and a foam board insulation with a built-in vapour barrier can provide a more efficient solution.

It is important to note that foam board insulation with a vapour barrier may not be suitable for all applications. For example, in areas with very low humidity levels, a separate vapour barrier may not be necessary, and using a foam board insulation with a built-in vapour barrier may result in excessive moisture retention and potential mould growth.

In countries like the UK and Spain, where the climate can be damp and humid, foam board insulation with a vapour barrier is commonly used in building insulation applications. In the UK, for example, it is common practice to install foam board insulation with a vapour barrier in external walls, roofs, and floors to prevent moisture infiltration and improve energy efficiency. In Spain, where the climate is typically warm and humid, foam board insulation with a vapour barrier is often used in walls and roofs to prevent moisture infiltration and improve thermal insulation.

CONCLUSION

Proper installation of the vapour control layer (VCL) on foam board insulation is essential for maintaining airtightness and preventing moisture problems within the building structure. Typically, the VCL is installed on the warm side of the insulation to stop moist indoor air from reaching the insulation and causing condensation. All joints and penetrations must be carefully sealed with appropriate tapes and gaskets to ensure continuous protection. While this setup is common, exceptions may apply depending on the building design or climate. Correct VCL installation significantly improves the durability and thermal performance of walls and ceilings.

Picture credit

1.unilininsulation.co.uk

2.gardnerandscardifield.co.uk, ‘Green Vapour Barrier Polythene’ , jpg, accesed June 4,

3.Illustration generated with AI

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