How to Order Wire Mesh

04 Aug.,2025

 

How to Order Wire Mesh

How To Specify Wire mesh

In order to request a quote or order material, it is essential to identify your complete wire mesh specifications. Please find below the seven key criteria needed to request a quote or to place an order with Darby.

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  1. Quantity – how many pieces or rolls do you require for your application? Do you need 1 roll, typically 100 feet, or 1 piece cut to 50 feet long? Do you need 3 pieces cut to size, each piece 8 feet in length? Do you require discs 7.25″ diameter? Or 50 pieces cut to 4 foot by 10 feet.
  2. Dimensions— what are the dimensions of the roll or piece you need? Rolls, which typically measure 100 feet in length, are often available in widths: 3 foot, 4 foot, and 5 foot. If you require cut pieces, do you need 1 piece, 4 foot by 12 foot, 6 pieces, 2 foot by 4 foot, or 48 pieces, 1 foot by 1 foot? If your requirement needs custom manufacturing, will 30″ by 72″ pieces fit your template or frame?
  3. Mesh (Mesh Count) — first, measure 1″ (from center to wire to center of wire), then count the number of openings in that 1″ span. This number is your mesh, or mesh count. If you require a space cloth, what is the clear opening (in inches) between parallel and adjacent wires?
  4. Diameter Wire—what is the diameter of the wire you need, in inches? Often times a micrometer, a specialized instrument which measures diameter is used. If you happen to know your mesh count, and you’re a bit unclear in terms of the diameter wire, the standard or market grade meshes are an excellent starting point.
  5. Metal or Alloy— what metal or alloy will work best in your application?
  6. Type of Weave— do you requirements call for a plain weave? Or is it a twilled weave? Do you need a welded wire mesh specification?
  7. Type of Crimp— if your requirements call for a woven mesh, there will need to be a crimp style. Is it a plain crimp, intermediate crimp, lock crimp? A hybrid crimp style? Plain crimp is considered the most common.

Examples:

Of course, if you know your Darby item number, your quantity and your dimensions, we can offer competitive pricing and delivery information quickly and easily.

If you are unsure or unclear about any of these criteria, please visit the wire mesh essentials portion of our website. The wire mesh glossary and metals & alloys page contain images and descriptions of the key terms used throughout the industrial wire mesh industry.

If you already have a sample of mesh that you are looking to match, we do offer free mesh analysis where we will identify the mesh count, diameter wire, type of weave and type of crimp at no charge.

Finally, it is important to note that this website has been designed with an emphasis on meeting the requirements of a broad range of wire mesh users. This website, including the Mesh by Application portion, is intended to be used as a guide to assist in the purchasing of wire mesh and wire cloth. We cannot make specific wire mesh recommendations for use in specific applications. In order to proceed with an order, Edward J. Darby & Son, Inc. needs to be given the seven criteria as detailed above.

If you are unsure about what mesh to use, we recommend purchasing samples or prototypes or contacting an expert—engineering or otherwise—in your field for more tailored advice for your application.

Shipping Information

How does wire mesh ship?

Unless otherwise stated, pricing does not include shipping costs, and delivery is considered FOB Origin. Origin includes our Philadelphia, PA warehouse or any of Darby’s mills.
The shipping method is determined by what is ordered and how much of it is ordered. Edward J. Darby & Son, Inc. stocks over 2,000 different industrial wire mesh specifications, not including our ability to custom manufacture almost any requirement. To adapt to this wide array of inventory and custom manufacturing options, Darby offers two primary shipping methods—UPS and Motor Freight.

A significant portion of the thousands of wire mesh orders that we ship each year are via UPS. UPS is our preferred carrier and with good reason. They offer competitive pricing, responsive service and excellent convenience for our customers. Additionally, Darby is a daily pick up for UPS, and just 6 miles from their terminal, allowing us to get our mesh to you faster than many other options.

UPS does, however, have specific weight and size restrictions for packages that our mesh shipments must adhere to:

  • Packages can be up to 150 lbs.
  • Packages can be up to 165″ in length and girth combined.
  • Packages can be up to 108″ in length
  • Packages with a large size-to-weight ratio require special pricing and dimensional weight calculations. (Source www.ups.com)

UPS shipping costs are determined by the destination zip code as well as the weight and size of the shipment. UPS also offers expedited services, including next day and second day delivery.

If a shipment exceeds any of these requirements, an order must ship via LTL Motor Freight Carrier.

LTL (Less-than-Truckload) Carriers are used in the instances when material is too heavy or too large to ship via UPS. Some of the more recognizable carriers include: Fed Ex Freight, UPS Freight, Pitt-Ohio, Con-way (CCX), and Yellow-Roadway (YRC). Shipments requiring LTL Carriers are often packaged on a pallet or placed into a crate (ideal for fragile shipments), and in many cases, require a lift gate, fork lift or pallet jack to unload.

Like UPS, LTL Carrier pricing is based upon the destination zip code as well as the weight and size of the shipment.

LTL Carriers prefer to deliver material to a commercial or business address, as opposed to a residential one. Citing the special services required in handling a residential delivery, including setting up an appointment and utilizing a truck outfitted with a lift gate, LTL Carriers often impose extra charges for these deliveries. Should a customer require a residential LTL delivery or any other type of special delivery (correctional facility, farm, church, jobsite delivery, etc.) it is critical that the customer inform us of these requirements before your order ships. Please keep in mind the decision of a delivery location is made solely by the carrier and applies to both UPS and LTL shipments.

From time to time, Edward J. Darby & Son, Inc. does handle other types of shipments including: international air freight shipments, truckload shipments and courier services. Please contact us with your requirements for more information.

How can shipping costs be kept to a minimum?

Darby realizes the importance in keeping your costs down. We constantly negotiate with these carriers to make sure pricing is competitive and in-line with the marketplace. We also take the necessary precautions to avoid extra shipping charges imposed by a carrier by packing material as efficiently and economically as possible.

As previously mentioned, LTL motor freight carriers often impose a surcharge for extra services required with a residential delivery. It is important to discuss with Darby’s shipping administrator or sales person various options that seek to minimize these charges. For example, many freight companies offer a terminal pick up, which can eliminate residential delivery fees.

We also offer pick-up at our facility for local customers. Please be sure to discuss this with your sales person or shipping manager. Your order must be pre-scheduled to ensure your order is ready. Directions to our Philadelphia, PA facility can be found here.

Finally, most parcels that ship FOB: Origin ship “prepaid and add.” This means that the shipment cost will be added to your transaction. Should you have a UPS account or an account for a preferred motor freight carrier, please let us know and we can ship your parcel out accordingly.

How long will delivery take?

Assuming a customer opts for standard and non-expedited delivery, the number of days in transit will depend on your location. The maps below illustrate the standard days in transit for shipments that originate from Philadelphia, PA :

UPS Shipments:

LTL Shipments:

Pricing Information

Pricing in the wire mesh industry can be both confusing and volatile. By and large, because the wire mesh market is closely linked to the metals market, pricing for wire mesh can be impacted by fluctuations in the value of copper, nickel and iron. Further, because there are so many different specifications and countless ways in which mesh can be purchased, pricing for wire mesh is not always straight forward. We have developed the following section to help resolve some of these common pricing related questions.

Essential Guide to Window Screen Replacement: Choosing the ...

If you're thinking about replacing your window screens, you're not alone. Many homeowners find themselves in need of new screens for various reasons—maybe the old ones are damaged, or you just want something that works better for your home. Whatever the case, this guide will help you understand the key factors to consider and the options available. We'll walk you through everything from choosing the right materials to the installation process, ensuring you make the best choice for your space.

Key Takeaways

  • Consider material durability, visibility, and airflow when selecting window screens.
  • Fiberglass and aluminum are popular choices, each with its own benefits.
  • Proper tools and techniques can simplify the installation of window screens.
  • Regular maintenance and inspections can prolong the life of your screens.
  • Decide between DIY installation or hiring professionals based on your skills and the complexity of the job.

Factors to Consider for Window Screen Replacement

When you're thinking about replacing your window screens, it's not just about slapping any old screen in there. You've got to think about a few things to make sure you get the right fit and the right performance. Let's break down the key factors.

Material Durability

The material of your window screen is a big deal. You want something that's going to last, especially if you live in an area with harsh weather. Fiberglass is popular because it doesn't rust and holds up pretty well over time. Aluminum screens are super sturdy and can take a beating, which is great if you have kids or pets. Think about how much wear and tear your screens will face, and choose accordingly. Regular cleaning can extend the life of your screens.

Visibility and Airflow

How well you can see through the screen and how much air it lets in are also important. Standard screens usually have a mesh size of 18x16, which is a good balance. But if you're trying to screen in a porch or patio, you might need something different. Mesh size affects both visibility and airflow. You don't want to feel like you're looking through a wall, but you also want to keep the bugs out.

Aesthetic Preferences

Window screens aren't just functional; they can also affect the look of your house. You can find screens in different colors and patterns to match your home's style. Think about how the screens will look from both inside and outside. You want something that blends in or complements your home's design. With a wide range of available colors and patterns, window screens can seamlessly integrate into your home’s design.

Choosing the right window screen involves balancing durability, visibility, airflow, and aesthetics. Consider your specific needs and preferences to make the best choice for your home. Don't rush the decision; take your time to explore the options and find the perfect fit.

Popular Options for Window Screens

Alright, so you're thinking about new window screens. Good move! There are more choices than you might think, and picking the right one can really make a difference. Let's run through some popular options.

Fiberglass Screens

Fiberglass screens are probably what come to mind when you think of window screens. They're super common because they're affordable and get the job done. They're also pretty easy to install yourself, which is a plus. They won't break the bank, and they're flexible, so you don't have to be too precious with them. They're not the strongest, but for basic insect protection, they're a solid choice. I put some in my garage last year, and they're still holding up fine.

For more Stainless Steel Window Screen Meshinformation, please contact us. We will provide professional answers.

Aluminum Screens

If you need something a bit tougher, aluminum screens are the way to go. They can handle more wear and tear than fiberglass, so they're good if you have kids or pets that might mess with the screens. They also resist rust and corrosion better, which is great if you live in a humid area. Plus, some people think they offer better visibility than fiberglass. They might cost a bit more upfront, but they'll likely last longer. I'm thinking of upgrading to these next year. They are great for high-traffic areas.

Pet-Resistant Screens

Okay, these are a lifesaver if you have pets. Seriously. Regular screens don't stand a chance against claws and curious noses. Pet-resistant screens are made from much stronger material that can withstand a lot of abuse. They're designed to prevent your furry friends from tearing through them, which saves you money and hassle in the long run. They might not be the cheapest option, but think of it as an investment in your sanity. My neighbor swears by these; her cat used to destroy her old screens, but now she has no problems. They are also great for custom-sized screens.

Choosing the right screen really depends on your needs and budget. Think about how much durability you need, how important visibility is to you, and whether you have any pets that might cause trouble. Once you have a good idea of what you're looking for, you can start comparing different options and find the perfect fit for your home. Don't rush the decision; it's worth taking the time to get it right.

Installation Process for Window Screen Replacement

Tools Needed

Okay, so you're ready to get those new screens installed! First things first, gather your supplies. You'll definitely need a utility knife – a sharp one makes all the difference. A spline roller is a must-have; it's the little tool that presses the spline into the frame to hold the screen in place. A flat-head screwdriver can be useful for prying out the old spline. And, of course, have your replacement screen and spline ready to go. Having all the right tools before you start makes the whole process way smoother.

Step-by-Step Guide

Alright, let's get into the nitty-gritty of replacing a window screen. Here's how I usually do it:

  1. Remove the old screen: Use your flat-head screwdriver to gently pry up one end of the old spline. Once you get a grip, pull the spline out of the frame. The old screen should now be loose and easy to remove.
  2. Measure and cut the new screen: Lay the new screen material over the frame, making sure you have a little extra on all sides. Use your utility knife to cut the screen to the approximate size. Don't worry about being perfect just yet.
  3. Install the new screen: Place the screen over the frame and start pressing the spline into the groove with your spline roller. Work your way around the frame, keeping the screen taut as you go. This is where the spline roller really shines.
  4. Trim excess screen: Once the spline is in place all the way around, use your utility knife to carefully trim off the excess screen material. Run the knife along the outside of the spline for a clean finish.
Replacing a window screen isn't rocket science, but it does require a bit of patience. Take your time, and don't be afraid to re-do a section if it doesn't look quite right. The goal is a snug, wrinkle-free screen that will keep the bugs out.

Installation Tips for Custom Screens

Custom screens can be a little trickier, but here are a few tips I've picked up over the years:

  • Measure twice, cut once: This is especially important for custom screens. Inaccurate measurements can lead to a screen that doesn't fit properly.
  • Use the right spline size: Spline comes in different thicknesses. Make sure you're using the right size for your screen frame. Too thin, and it won't hold the screen securely. Too thick, and you won't be able to get it into the groove.
  • Consider professional help: If you're dealing with a large or unusually shaped window, it might be worth hiring a professional. They have the experience and tools to get the job done right, especially when you choose suitable replacement window screens.

Choosing the Right Screen Mesh for Your Home

Okay, so you're thinking about replacing your window screens, and you're probably realizing there's more to it than just picking any screen. The mesh you choose really makes a difference in terms of comfort, protection, and even how much you spend on energy bills. Let's break down the options so you can make the best choice for your place.

Understanding Mesh Types

Mesh count refers to the number of horizontal and vertical strands per inch. A higher mesh count means smaller openings, which can be great for keeping out tiny bugs, but it can also reduce airflow. Standard fiberglass mesh is usually around 18x16, which is a good balance. But there are other options:

  • Fiberglass: This is your standard, budget-friendly option. It's easy to install and offers decent insect protection. Great for most situations.
  • Aluminum: More durable than fiberglass, aluminum screens are good if you have pets or live in an area with harsh weather. They're also more resistant to sagging.
  • Stainless Steel: Offers superior strength and corrosion resistance, making it ideal for high-security needs and coastal environments.
  • Pet-Resistant: Made from heavy-duty materials, these screens can withstand claws and teeth. A must-have if you have furry friends.
  • No-See-Um Mesh: Tightly woven to keep out even the tiniest insects, like gnats and no-see-ums. Perfect for areas with high insect activity.

Benefits of Solar Screens

Solar screens are designed to block a significant amount of sunlight and UV rays. This can help keep your home cooler in the summer and reduce your energy bills. They come in different densities, usually blocking anywhere from 70% to 90% of the sun's heat. If you live in a hot climate, solar screens are definitely worth considering. They can also help protect your furniture and carpets from fading. You can find solar screen mesh to block UV rays.

Insect Protection Options

If insects are a major problem, you have several options. As mentioned earlier, no-see-um mesh is great for tiny bugs. But even standard fiberglass or aluminum screens will keep out most common insects. Consider these points when choosing:

  • Mesh Count: Higher mesh counts offer better protection against small insects.
  • Material: Durable materials like aluminum are less likely to tear, preventing insects from getting in.
  • Sealing: Make sure your screens fit snugly in the frame to prevent gaps where insects can enter.
Living near a lake, we had a terrible time with mosquitoes every summer. Switching to a finer mesh screen made a huge difference. It was a simple change, but it made our evenings much more enjoyable. Now we can actually sit on the porch without getting eaten alive.

Common Mistakes to Avoid in Window Screen Replacement

Inaccurate Measurements

Getting the measurements wrong is a really common issue. If your measurements are off, the replacement screen won't fit right, and you'll end up with gaps. Always double-check your numbers before you cut anything. It's better to measure twice and cut once, as they say. A screen that's too small is useless, and one that's too big is just a pain to deal with.

Ignoring Material Quality

Don't just grab the cheapest screen material you can find. Material quality matters a lot. If you have pets, a standard fiberglass screen isn't going to cut it. You'll want something more durable, like a pet-resistant screen. Think about what you need the screen to do – keep out bugs, block sunlight, withstand claws – and choose accordingly.

Neglecting Maintenance

Putting in a new screen isn't a one-and-done thing. You've got to take care of it.

  • Regular cleaning prevents buildup.
  • Seasonal checks can catch problems early.
  • Prompt repairs stop small issues from becoming big ones.
Think of your window screens like your car. You wouldn't just drive it until it breaks down, right? You'd change the oil, check the tires, and keep it clean. Same goes for your screens. A little maintenance goes a long way.

Maintenance Tips for Window Screens

Regular Cleaning Practices

Keeping your window screens clean is super important. I usually try to clean mine a couple of times a year, but honestly, it depends on how much pollen and dust we're getting. The easiest way is to just use a soft brush or a vacuum cleaner with a brush attachment to get rid of loose dirt and debris. For a deeper clean, I mix some mild soap with water and gently scrub the screens with a sponge. Don't forget to rinse them well and let them air dry before putting them back in. This helps prevent buildup and keeps them looking good. Regular cleaning of your replacement window screens will help them last longer.

Seasonal Inspections

I like to check my window screens at the start of each season. It's a good way to catch any problems early before they turn into bigger issues. In the spring, I look for any tears or holes that might have appeared over the winter. In the fall, I make sure the screens are securely in place before the weather gets too rough. Seasonal inspections can really extend the life of your screens. Here's what I usually check:

  • Tears or holes in the mesh
  • Loose or damaged frames
  • Bent or missing springs and clips
  • Proper fit within the window frame

Repairing Minor Damages

Small tears and holes are pretty common, especially if you have pets or kids. Luckily, they're usually easy to fix. You can buy a screen repair kit at most hardware stores. These kits usually come with patches and adhesive that you can use to cover up the damage. For larger holes, you might need to replace a section of the screen mesh. It's not as hard as it sounds, and there are plenty of tutorials online that can walk you through the process. Addressing minor damages promptly can prevent bigger problems later. Quick fixes can save you from costly repairs. If you need to replace the entire screen, make sure you have the right window screen repair parts.

Taking care of your window screens doesn't have to be a big chore. A little bit of maintenance can go a long way in keeping them in good condition and extending their lifespan. Plus, clean and well-maintained screens just look better and let more fresh air in!

Professional vs. DIY Window Screen Installation

Benefits of Hiring Professionals

Okay, so you're thinking about replacing your window screens. You might be tempted to just jump in and do it yourself, but hold on a sec. There are some real advantages to bringing in the pros. For starters, they've done this a million times. They know all the little tricks and potential pitfalls that you might not even think about.

  • They'll get the job done faster.
  • They'll make sure it's done right.
  • They often offer warranties on their work.

Plus, think about it: do you really want to spend your weekend wrestling with window screens and trying to get them perfectly taut? Probably not. Let someone else handle the headache.

Cost Considerations

Alright, let's talk money. This is where the DIY route can look pretty appealing. Obviously, you're going to save on labor costs if you do it yourself. But don't forget to factor in the cost of materials. You'll need the screen mesh, spline, a spline roller, and maybe some other tools. And if you mess up, you might end up having to buy more materials.

Here's a quick comparison:

Factor DIY Professional Labor Your time Included in the price Materials You pay Included in the price Potential Errors You pay to fix them Covered by the professional Warranty Nope Usually included
It's easy to think you're saving money by doing it yourself, but sometimes, the cost of your time and potential mistakes can add up. Get a few quotes from professionals before you make a decision. You might be surprised at how reasonable their prices are.

When to Choose DIY

So, when should you tackle window screen replacement yourself? If you're a handy person, have some experience with home repairs, and are confident in your ability to measure accurately and follow instructions, then go for it! It can be a satisfying project, and you'll definitely save some cash. Also, if you only have one or two screens to replace, it might not be worth the hassle of hiring someone. But if you're dealing with a whole house full of windows, or if you have any doubts about your skills, it's probably best to call in the experts. Remember, inaccurate measurement can lead to a lot of frustration.

Wrapping It Up

So, there you have it! Replacing your window screens might seem like a small task, but it really can make a big difference in your home. Whether you're looking for something sturdy, easy to clean, or just plain stylish, there's a screen out there for you. Remember to think about your specific needs—like if you have pets or live in a bug-heavy area. Take your time measuring and picking the right materials. And if you decide to go the DIY route, just make sure you have the right tools on hand. In the end, a little effort can lead to a more comfortable and inviting home.

Frequently Asked Questions

What should I consider when replacing window screens?

When replacing window screens, think about the material, how long they will last, how much air and light they let in, and how they will look on your house.

What are the most common types of window screens?

The most common types of window screens are fiberglass, aluminum, and pet-resistant screens. Each type has its own benefits.

How do I install window screens myself?

To install window screens, you need some tools like a utility knife and a spline roller. First, remove the old screen, then fit the new one into the frame and secure it.

What is the best screen mesh for keeping insects out?

Fine mesh screens are great for keeping insects out. They block small bugs while still allowing good airflow.

How can I maintain my window screens?

To keep your window screens in good shape, clean them regularly, check for any damage, and repair small issues as they come up.

Should I hire a professional or do it myself?

If you are comfortable with tools and measurements, you can do it yourself. But if you're unsure or have large windows, hiring a professional may be a safer choice.

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