The greenhouse will be established according to TURKMENISTAN climatic conditions, it is modern and high volume uninterrupted agricultural production greenhouse. With a top height of 7.45 meters with a span of 9.6 meters with a sub-height of 5 meters. Greenhouse systems, which consist of galvanized special function profiles that are shaped according to the requirements in high quality standards, in the rollform forming stations, are completely bolted and modular. In addition to its long life against corrosion, the greenhouse system has been constructed by taking into consideration the European Standard, TS-EN / greenhouse design criteria, which determine the structural design and construction characteristics of the greenhouses.
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In greenhouse interior design and heating systems, we meet the needs of our esteemed investors with our distinguished engineers who are experts in thermodynamics and heat transfer. The greenhouses that we produce are designed in 3D using “structural analysis program” (SAP), and designed in 3D with real size and cross-sectional features; environmental wind loads, snow and rain loads acting on the side and front cover surfaces, roof cover surfaces, plant and accessory loads have been tested by applying distribution loads on carrier and supporting elements.
According to soil structure, the foundation pits of 80-100 cm depths will be opened and column stirrups will have the 50×50 size and 50 cm thickness. Concrete will be poured on the foundation pit in the size of 25×25 cm and 60 cm height. Greenhouse surrounding columns will be connected with concrete beam 30 cm aboveground and the middle column foundations will be strengthened. The anchor profiles to be used are 70×70 in size.
Our columns are designed with 80×80 mm size and 2 mm wall thickness, in order to meet the compressive and tensile stresses, and designed with engineering approach against shear force originating from buckling, bending, plant and wind loads. The regions in which the wall thickness per section is increased is placed symmetrically on the midpoints of the lateral surfaces of the profile so as to continue along the profile. The profile corners are rounded; thus, it is 5 times more resistant to buckling and vertical loads than normal column profiles.
Loads were divided into 5 equal sections on the subheads and column tops and the loads were distributed evenly to the greenhouse columns by using 10 mesh materials. The cross ties descending from the 2 points of each shear to the column distributes the loads which can be encountered not only in the press but also in the draft evenly.
When designing the shears, plant, fruit and vegetable loads are divided into 5 equal sections and all connections are locked to the load balance points for a balanced distribution of the loads. In this way, the entire greenhouse is in static communication with each other and the greenhouse is able to resist loads as a whole. Shear profiles were chosen as Ø32 mm according to load balance calculations and shading surface calculations.
The profile passing under the shears is made of round pipe profiles in other structures. This element creates difficulties in the installation and isolation of the curtain system. Our profile system under the shears is shaped in oval form; oval profiles in the horizontal plane are more static than round sections; have strength and deflection values. Oval section profile we use is 40×25 in size.
With its innovative engineering design, carrier side and purlin profiles are important carrier profiles that are directly exposed to loads and transfer these loads to the columns. In general, applications, the clip profiles are screwed or welded so that the plastic cover can be mounted on these profiles. In our system, the clips and bearings that can be mounted by attaching the carrier and plastic cover are shaped on the same profile and thus an important innovation and practicality has been achieved.
The lock bearing form has provided a significant installation speed and ease with a considerable economy of manufacturing and assembly labour. Clip bed infrastructure is prepared for fly tulle applications. This method combines all functions with a single profile. The sizes of Purlin profiles are 40 × 50, they are ribbed and pass around the greenhouse in 3 rows and are 2 times more resistant to distortion and buckling than their equivalents.
One of the most important issues in greenhouse is ventilation and proportional humidity. Relative humidity in greenhouses should be 60-70%. Higher relative humidity increases growth and stops root growth. Lower relative humidity is undesirable as it increases evaporation in the greenhouse. Greenhouse windows should have a 40% ventilation opening relative to the floor area for good temperature and humidity control. Therefore, large window sizes are needed. Window profiles must be resistant to wind loads and vibrations as carriers. As in the beam profile, the clamped profile, which is designed as half oval, provides minimum contact from the tangential point to the plastic cover, it is an ideal form with high moment of inertia values and high strength and carrying property. The opening and closing system is made automatically by the motors with reducer suitable for automation.
We have observed that the most important problem with greenhouse windows is distortions and axial shifts of the window handles. As a solution, the window handles were placed every 1.5 meters instead of being placed at 3 meters. The skewing, sliding and bending problems in the windows were solved by placing diagonals from the moment reset points. Half oval window profile is 30×40 in size and 2 m in length.
Wind tensioners are generally made of pipe profiles in conventional greenhouses. At horizontal and non-axial angles, oval profiles have higher tensile and compression values than round profiles. This ideal form allows us to achieve higher strength values. Columns and roof show different resistance to wind loads. In addition to our system, roof trusses are reinforced with roof tensioners against wind loads. Against different wind directions, static rigidity is ensured by strengthening the system with forehead corners, side and inner column tensioners and roof wind tensioners.
Our rain gutters are produced in multi-station roll-form machines to meet the gothic structure loads and make the rainwater discharge smoothly for many years. It is in a unique form that transmits the perspiration water in the greenhouse to the outside of the greenhouse and provides a disease-protected environment for controlled plant production with good humidity control. The opening of our gutters is 50 cm and its deep structure provides high water carrying capacity, its ribbed structure provides high static strength and minimum shade rate.
Polyethylene cover is fastened with special PVC continuous clips that are made of two parts with interlocking after the assembly of construction, special section galvanized clip profiles, self-clip groove, purlin ridge and window profiles manufactured by our company. In addition to ease of installation, these clips provide long cover life and ensure resistance against double wind effects as well as sealing. Thanks to our clip system, it is possible to inflate the entire surface of the greenhouse with air and provide heat insulation. Our locked clip system provides high protection against wind. Our clip system is widely and safely used by sera manufacturer companies throughout the country.
For proper ventilation, a top ventilation opening is required to ensure that the indoor airflow rate of the greenhouse is emptied and replaced with fresh air within 1 minute. 2.00 m on the top and 2 pieces in width, 4 meters in total. There is a butterfly model ventilation system that provides 40% high ventilation rate. This model enables efficient ventilation and climate control. The friction and power losses are minimized thanks to the specially manufactured hinge system and the shaft bearings.
By means of computer-controlled bi-directional gearmotors with safety limit switches and motion-guided gear gears, the ventilation system is switched on and off by computer automation according to the measurements taken from humidity, heat, wind speed, wind direction and rain sensors.
Clamps connecting the elements in the greenhouse; are moulded in special form and design and this provides modular installation without welding. The connectors are multifunctional, providing several practical functions and speed of installation. The bolts and nuts used are galvanized and all nuts are used with fiber against loosening in vibrations. The bolt group used for connections is made of steel and complies with such bolt norms as DIN-931, DIN-933, DIN-985, DIN-125, DINN and DIN-934. All of our clamps are made of 2 mm galvanized material and radius points have an engineering design that distribute the loads evenly over the connection area and has successfully passed static tests.
Want to build a greenhouse? Here's everything you need to know in 30 seconds:
A greenhouse costs $1,000-$30,000 and takes 2-4 weeks to build. You'll need:
Quick size guide:
Your Need Recommended Size Small garden 6x8 ft Home growing 8x10 ft Small farm 12x20+ ftKey materials to choose from:
Component Best Option Cost Frame Aluminum $1.50/ft Covering Polycarbonate $1.65/sq ft Base Concrete $3-6/sq ftThree steps to get started:
Want the full details? Keep reading for step-by-step planning, material choices, and expert tips to build your perfect greenhouse.
Where you put your greenhouse can make or break your plant-growing game. Here's what to think about:
Measure your area. You need room for:
Plants love sun. Here's how to give it to them:
Wind can mess with your greenhouse. To protect it:
Make your life easier:
Happy plants need good drainage:
Picking the right greenhouse size is crucial. Here's how to do it:
Your space needs depend on what you're growing:
For a mix, aim for 1-2 sq ft per plant.
Most freestanding greenhouses are 30x96 ft. Gutter-connected ones start at 40 ft wide and 10-12 ft long.
For good airflow and plant growth, aim for:
Taller greenhouses (10-14 ft) offer better air movement.
New to greenhouse gardening? Start small but plan for growth. A 6x8 ft greenhouse is a good starting point.
Don't forget the area around your greenhouse:
Your greenhouse's success hinges on smart material choices. Let's break it down:
You need a solid foundation. Here's the rundown:
Base Type Pros Cons Concrete slab Tough as nails, low upkeep Pricey, permanent Wooden base Budget-friendly, adaptable Regular maintenance needed Perimeter base Versatile, quick to set up Not as robust as full slabFor small greenhouses (under 120 sq. ft.), 4" x 4" or 4" x 6" pressure-treated wood does the job. Bigger? Go for 6" x 6" beams or 8" x 8" timbers.
"Pick wood that's good for underground use." - Laurie Neverman, Author and Homesteader
Your greenhouse's backbone matters. Here's how they stack up:
Material Durability Cost Weight Wood So-so Cheap Heavy Aluminum Tough Middle ground Light Galvanized steel Beast mode Expensive Heavy PVC Fragile Dirt cheap FeatherweightAluminum's popular for good reason. But galvanized steel? It's a tank:
The cover's your greenhouse's skin. Here are your options:
Material Light Transmission Durability Insulation Single-pane glass Good Tough Meh Double-pane glass Good Tough Nice Polycarbonate Okay Decent Nice Acrylic Great Decent Nice ETFE Top-notch Tough NiceGlass? Scratch-resistant and long-lasting, but inflexible. Plastic options like polycarbonate? More forgiving, but you'll replace them every 5-10 years.
Keeping your greenhouse at the right temperature is crucial. Here's how to manage airflow and temperature:
Good air circulation is a must. Here's what you need:
"Every greenhouse needs a circulating fan for fresh air and even temperatures", says Laurie Neverman, homesteader and greenhouse expert.
Balancing warmth and coolness can be tricky:
Heating options:
Method Best for Notes Small electric heater Moderate climates Keeps greenhouse above freezing Propane/natural gas heater Larger spaces, cold areas Calculate BTUs based on size and climate Solar panels Warm climates Have a backup for cloudy days Black water barrels Passive heat storage Cheap and effectiveCooling techniques:
Smart thermostats can manage vents, fans, and heaters automatically for precise control.
If you are looking for more details, kindly visit Steel Greenhouse Pipe.
"It's easier to heat a greenhouse than cool it down, so plan early", advises John Smith, greenhouse designer at GrowSpace Solutions.
Most plants like it between 60-75°F (15-24°C). Adjust based on what you're growing and your local climate.
Want to build an eco-friendly greenhouse? It's not just about growing plants. It's about making smart choices that cut your environmental impact. Here's how:
Cutting energy use is crucial. Try these:
"Face your greenhouse about 15 degrees east of South. It'll soak up morning light and heat", says Rob Avis, greenhouse designer.
"Stack water drums in your greenhouse. It's a cheap way to store heat", suggests Lindsey Schiller of Ceres Greenhouse Solutions.
Smart water use is key. Here's how:
Let's talk about setting up your greenhouse interior. We'll cover work areas, plant spaces, and storage spots.
A smart work area setup can make your gardening life easier:
How you arrange your plants can make or break their growth. Here's what works:
"We made our bench fit snug inside the greenhouse base. We screwed it to the walls to keep it steady." - A happy greenhouse owner
Keep your stuff organized:
Building a greenhouse isn't just about location and materials. You need to follow local rules too. Here's what you need to know about regulations and permits:
Before you start:
Rules vary by location. Small hobby greenhouses might not need permits, but larger or commercial ones often do.
Don't forget: If you have an HOA, check their rules too. Some have strict guidelines about outbuildings, including greenhouses.
You might need permits. Here's a quick guide:
Permit Type Purpose When Needed Zoning Permit Fits community rules Almost always Building Permit Checks safety and structure Larger or permanent greenhousesTo get permits:
Some areas might need extra permits for land use changes or water flow alterations.
Why bother with permits? They keep you and your neighbors safe, help avoid costly mistakes, and can save you trouble if you sell your property later.
Let's break down the key costs for your greenhouse project:
Your choice of materials will impact your overall expenses. Here's a quick look at average costs:
Component Material Cost (per sq ft/linear ft) Frame Wood $1.00 PVC $1.25 Aluminum $1.50 Steel $2.50 Glazing Polyethylene film $0.20 Polycarbonate panels $1.65 Glass panels $2.60 Flooring Rubber mats $2.00 Concrete $3.00 - $6.00Want to save big on glazing? Use polyethylene film or polycarbonate panels instead of glass. You'll cut costs by 80-90%.
Labor can eat up about 40% of your budget. Here's what you might pay:
Project Size DIY Cost Range Professional Install Cost Range Small (100-300 sq ft) $1,000 - $3,000 $1,500 - $4,500 Medium (300-1,000 sq ft) $7,500 - $15,000 $12,500 - $30,000 Large (1,000+ sq ft) $50,000 - $90,000 $70,000 - $130,000These are averages. Your actual costs may vary based on location, design, and features.
Want to save on labor? Go DIY for smaller greenhouses. For a 300 sq ft greenhouse, you could pocket up to $1,500.
Don't forget these extra costs:
Need a hand with your greenhouse project? No worries. Here's how to get expert help:
Thrive Lot is your go-to for greenhouse expertise. They offer:
They'll help you create a greenhouse that's both sustainable and beautiful.
Want a pro to guide you? Greenhouse consultants are like architects for your project. Solar Innovations, Inc. offers:
Reach out to them at or 800-618-.
Worried about regulations? Environmental consultants like RMA can help. Here's what they might charge:
Service Cost Range Environmental Audits $4,000 - $10,000+ Air Quality Permitting $1,500 - $45,000+ Sustainability Services $1,500 - $35,000+Prefer to do it yourself? Check out:
When planning your greenhouse, focus on these essentials:
Ready to build? Here's how:
1. Check Your Space
Measure your area. Think about future plans. Most greenhouses are 8, 10, or 12 feet wide.
2. Budget It Out
Project Type Cost Range DIY Up to $3,500 Pro Install $5,000 - $20,0003. Know the Rules
Ask about local zoning and permits before you start.
4. Plan Your Layout
Sketch out work areas, plant spaces, and storage.
5. Get Your Stuff
Buy materials that fit your needs and budget.
6. Build It
Start with the foundation, then frame and cover. Not a DIY pro? Get help.
Want to build a greenhouse that's good for the planet? Here's how:
Do these, and you'll have a greenhouse that grows well and treads lightly.
Passive solar greenhouses are eco-friendly, but they're not perfect. Here's what you need to know:
Drawback What it means Weather dependent You're at Mother Nature's mercy Can get too hot You'll need to manage airflow and shade Pricey upfront Special design and materials cost more Not great for big farms Better suited for smaller operations Heat storage is tricky Keeping warmth for night use is toughThese issues can make passive solar greenhouses a bit of a handful, especially if you're new to greenhouse growing or live somewhere with wild weather.
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