We offer high-quality, OEM & non-OEM replacement screens designed for compatibility with all Triflo shaker models and other leading brands such as Derrick®, NOV Brandt™, M-I SWACO®, Fluid Systems®, and more.
Shengjia supply professional and honest service.
API RP 13C compliant and compatible with a wide range of shaker brands, our screens deliver reliable performance across HDD, oil & gas, environmental, and civil drilling applications.
These screens are built to perform in demanding applications, with features such as high-flow mesh cloths, robust frames, and enhanced open surface area to support better fluid handling and longer screen life.
Wide range of configurations, mesh types and API ratings for every project requirement.
Engineered to fit leading shaker models like Cobra™, Venom™, Mongoose®, Meerkat®, Hyperpool®, and more.
Performance tested for D100 separation, conductance, and non-blanked area.
Trusted supplier with decades of solids control expertise.
Click here to download our Triflo Shaker Screen Brochure
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The company is the world’s best Mongoose Shale Shaker Screen Replacement supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
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CompatibleShaker screens are essential for removing solids from drilling or slurry fluids at the first stage of separation. Whether you’re drilling water wells, installing pipelines, or recycling fluids in HDD or environmental cleanup, the screen controls what solids are removed and what fluid is reused. Using the right screen keeps your system efficient, protects pumps and downstream equipment, and reduces disposal costs and fluid loss.
Frequency of shaker screen replacement depends on several factors, including the type of material being separated, the intensity of usage, environmental conditions, and the quality of the screen itself.Below are some guidelines:While replacing screens is inevitable due to wear and tear, adopting a proactive screen management strategy with regular inspections, proper maintenance, and timely replacement helps minimize downtime and optimize operational costs.
Recommendations for extending shaker screen lifespan:Blinding occurs when fine or sticky particles adhere to the screen surface—often due to moisture or cohesive material.
Plugging happens when particles (typically near the same size as the mesh opening) become physically lodged in the screen holes.
Common causes include:
Particle size and shape: Irregular or elongated particles may wedge into or wrap around screen openings.
Material properties: sticky materials (like clay) tend to cling to screens.
Screen and machine conditions:
Incorrect mesh size for the application.
Insufficient vibration or stroke to clear stuck particles.
Uneven feed distribution across the screen surface.
Worn or damaged screen mesh with distorted openings.
Mesh count refers to the number of openings per linear inch, while the API rating is a standardized designation based on screen performance as defined by API RP 13C.
The D100 cut point is a measurement defined by API RP 13C that indicates the smallest particle size (in microns) a shaker screen can consistently remove.
Conductance measures how easily drilling fluid flows through a shaker screen. It reflects the screen’s ability to pass fluid while still removing solids.
Choosing the right shaker screen depends on several factors, including the size of solids you need to remove (API rating), the flow rate of your drilling fluid, the type of fluid (water-based or oil-based), and the characteristics of the material being processed.
Contact our team to find the best screen for your specific operation.
Maintain uptime, reduce wear, and extend the life of your shaker with high-quality replacement components designed for compatibility and durability.
All replacement parts are engineered to match or exceed OEM standards and are compatible with a wide range of shaker models from leading brands.
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A Shale Shaker Screen is a critical component used in the oil and gas industry for solids control, specifically in drilling operations. Designed to separate drilling fluids from cuttings and solids, these screens come in various types such as pyramid, steel frame, and frame panel screens, each tailored to specific operational needs. Pyramid screens, often compatible with Derrick FLC, DP 600 series, and similar shale shakers, are widely used for their robustness and high-volume processing capabilities. Steel frame screens, bonding 304 or 316 stainless steel cloth onto a metal frame, provide durability and precision in cutting points, ensuring efficient separation. Frame panel screens, necessary for replacing worn-out screens, are essential for maintaining operational efficiency and safety. The choice of screen type depends on the specific requirements of the drilling operation, including the type of shaker, the desired cut size, and the expected volume of material to be processed. Understanding these variations helps in selecting the most suitable screen for optimal performance.
Each category within the Shale Shaker Screen industry plays a vital role in determining the effectiveness, durability, and suitability of the final product for various applications. Understanding and considering these factors can greatly enhance the performance and longevity of the screens used in different industries.
Mesh size is a critical specification in various applications, primarily involving filtration, textile, and construction industries. In filtration systems, mesh size determines the pore size through which liquids or gases can pass, effectively removing particulates of a specific size. In textiles, mesh size influences the breathability, drape, and strength of the fabric, making it suitable for different types of clothing and accessories. For construction purposes, mesh size is crucial in reinforcement, providing stability and support in concrete structures.
The characteristics of mesh size vary depending on the application and material used. Commonly, mesh size is specified in terms of the number of openings per linear inch (in the United States) or per square centimeter (in the metric system). A higher number indicates a finer mesh with smaller openings. The material can be metallic (such as stainless steel, aluminum, or bronze) or non-metallic (like nylon, polyester, or polypropylene), each with its own set of properties including durability, corrosion resistance, and flexibility.
When selecting a mesh size, several precautions must be considered to ensure the product meets the desired application requirements. For filtration, the correct mesh size is essential to prevent clogging and ensure efficient filtration. In textiles, the choice of mesh size affects the comfort and functionality of the final product, such as ensuring a balance between breathability and durability. For construction, using an inappropriate mesh size can compromise structural integrity and safety. Additionally, environmental conditions and potential exposure to chemicals must be evaluated to prevent degradation or failure of the mesh.
When purchasing mesh, consider the specific requirements of your application, such as the size of particles to be filtered, the weight and strength needed for textile or construction applications, and the environmental conditions the mesh will be exposed to. It is also advisable to consult with suppliers or industry experts to determine the most appropriate material and mesh size for your needs. Quality certifications and durability testing can also provide assurance of the product's reliability and performance. Always compare different suppliers to find the best value and quality that meets your specifications.
Material Type refers to the classification and categorization of materials based on their physical and chemical properties, intended use, and manufacturing processes. This classification is fundamental in various industries, including construction, manufacturing, and product design, to ensure the appropriate selection of materials for specific applications.
Material Type is utilized across a broad spectrum of applications:
The characteristics of Material Type are crucial for determining their applicability:
When dealing with Material Type, certain precautions must be taken to ensure safety and effectiveness:
When purchasing Material Type, the following suggestions can guide the decision-making process:
By carefully considering the usage scenarios, characteristics, and precautions associated with Material Type, and following purchasing suggestions, one can make informed decisions that enhance product quality and performance while maintaining safety and environmental standards.
The term "Application Industry" broadly refers to the sector that involves the design, development, deployment, and maintenance of software applications for various business and consumer needs. It encompasses a wide range of software solutions, from mobile applications to enterprise resource planning (ERP) systems, that are tailored to meet specific industry requirements and user expectations.
The Application Industry finds application across a multitude of sectors, including but not limited to finance, healthcare, education, retail, and manufacturing. These applications serve a variety of purposes such as enhancing customer service, streamlining operations, improving decision-making processes, and facilitating communication.
The Application Industry is characterized by rapid innovation, high competition, and a constant need for adaptation to new technologies and market trends. Key characteristics include:
When engaging in the Application Industry, several precautions should be taken to ensure success and compliance with industry standards:
When purchasing applications, consumers and businesses should consider the following factors to make an informed decision:
Screen Shape, often referred to as display shape or aspect ratio, pertains to the proportional relationship between the width and height of a screen. Different applications and environments favor different screen shapes, depending on the content being displayed. Common usage scenarios include:
The characteristics of screen shapes are primarily defined by their aspect ratios, which are expressed as the ratio of the width to the height of the screen. Common aspect ratios include:
When considering the screen shape for a display, several precautions are necessary to ensure optimal performance and user satisfaction:
Choosing the right screen shape depends on the primary use and personal preference. Here are some purchasing suggestions:
Understanding the implications of different screen shapes and their impact on usability and content consumption can significantly influence the choice of display for a variety of applications.
Screen layers, also known as screen protectors or screen guards, are thin, clear films applied directly onto the screen of electronic devices to protect them from scratches, cracks, and other physical damage. They are widely used in various scenarios, such as:
Screen layers come in various forms and materials, each with its own set of characteristics:
When using screen layers, several precautions should be taken to ensure their effectiveness and longevity:
When purchasing a screen layer, consider the following factors to ensure the best fit for your device and needs:
By considering these factors and adhering to the precautions, users can effectively utilize screen layers to enhance the longevity and usability of their electronic devices.
Mesh size is a critical specification for shale shaker screens as it directly impacts the efficiency of the separation process. It is typically measured in terms of the number of openings per linear inch (in the U.S. system) or per 25.4mm (in the metric system). The size is crucial for determining the particle size that can pass through the screen. Here are some common mesh sizes and their properties:
The choice of mesh size depends on the specific requirements of the drilling operation and the type of solids that need to be removed from the drilling fluid. A smaller mesh number indicates larger openings, while a larger mesh number indicates smaller openings, leading to finer separation capabilities.
Understanding the mesh size is essential for B2B buyers to ensure that the shale shaker screen meets the specific separation needs of their operation, thereby optimizing drilling fluid efficiency and solid control processes.
The material type of a shale shaker screen is fundamental to its performance and durability. The material must withstand the harsh conditions of drilling operations, including exposure to abrasive particles, high temperatures, and corrosive chemicals. Here are the common material types used for shale shaker screens and their properties:
Stainless Steel: This is one of the most common materials for shale shaker screens due to its excellent resistance to corrosion and wear. Stainless steel screens are known for their durability and long service life. They are particularly suitable for environments where the drilling fluid contains corrosive substances. However, they can be more expensive compared to other materials.
Polyurethane (PU): Polyurethane screens are known for their high abrasion resistance and excellent vibration resistance, making them ideal for high-volume, high-stress applications. They offer a longer life expectancy than metal screens in abrasive environments. Additionally, PU screens are lighter, which can reduce the overall weight of the shale shaker system, leading to energy savings. However, PU screens may not be as resistant to certain chemicals as stainless steel.
Ceramic: Ceramic screens are used in applications where very fine separations are required. They offer excellent chemical and thermal resistance, making them suitable for high-temperature environments and for processing fluids with high chemical content. Ceramic screens can also withstand high levels of abrasion, but they are more brittle and can be more expensive compared to stainless steel and polyurethane.
Titanium: Titanium screens provide high strength-to-weight ratio and excellent resistance to corrosion, even in the presence of harsh chemicals. This makes them a preferred choice for offshore drilling and other marine applications where exposure to saltwater is a concern. However, titanium is one of the most expensive materials used for shale shaker screens, which may limit its use to specific high-end applications.
Choosing the right material type is crucial for ensuring the longevity and effectiveness of the shale shaker screen in the specific drilling environment. B2B buyers should consider the operational conditions, including the type of drilling fluid, the presence of corrosive elements, and the level of abrasion, to make an informed decision that optimizes the performance and cost-efficiency of the screen.
The screen area of a shale shaker screen is a crucial specification that directly influences the capacity and efficiency of the separation process. It refers to the total surface area available for the screening process. Larger screen areas generally offer higher capacity and throughput, which can be beneficial in high-volume drilling operations. Here are some common screen area sizes and their properties:
Small (Typically < 1 sq. m.): Small screen areas are suitable for low-capacity or smaller-scale operations. These screens are more compact and may be easier to integrate into existing systems with limited space. However, they have a lower capacity and may require more frequent cleaning or replacement to maintain optimal performance.
Medium (1-2 sq. m.): Medium screen areas provide a balance between capacity and size. They are versatile and can be used in a variety of drilling operations, offering a reasonable throughput without the need for excessive maintenance. This size is often chosen for its practicality and cost-effectiveness in moderate-scale operations.
Large (2+ sq. m.): Large screen areas are designed for high-capacity operations where a significant volume of drilling fluid needs to be processed. These screens can handle larger volumes of solids and liquids, making them ideal for large-scale drilling projects. However, they may require more robust support structures and could be more challenging to install and maintain compared to smaller screens.
The choice of screen area should be aligned with the specific operational demands, such as the volume of drilling fluid, the level of solids to be separated, and the spatial constraints of the drilling site. A larger screen area can enhance the efficiency of the separation process by allowing more material to be processed at once, but it also comes with considerations regarding weight, installation, and maintenance.
Understanding the screen area is vital for B2B buyers to ensure that the shale shaker screen meets the operational throughput requirements while also considering the logistical aspects of installation and maintenance.
Screen life expectancy is a critical specification for shale shaker screens as it directly impacts the operational cost and downtime of drilling operations. The life expectancy is influenced by several factors, including the material type, the operating conditions, and the maintenance practices. Here are some common life expectancy ranges and their explanations:
Short (Up to 6 Months): Screens with a short life expectancy are typically made of materials that are less resistant to abrasion and corrosion. They are often used in less demanding applications or where frequent replacement is not a significant issue. Stainless steel screens with lower grades or polyurethane screens that are not reinforced may fall into this category.
Medium (6-12 Months): This is a common life expectancy range for many shale shaker screens. Screens made from high-quality stainless steel, reinforced polyurethane, or ceramic materials can achieve this range. These screens offer a balance between cost and performance, suitable for a wide range of drilling operations.
Long (12+ Months): Screens with a long life expectancy are designed for high-stress environments and are made from materials that offer superior resistance to wear, corrosion, and chemical attack. Titanium screens, high-grade stainless steel screens, or advanced composite materials are examples that can provide extended service life. These screens are ideal for demanding applications, such as offshore drilling or operations involving highly abrasive drilling fluids.
It is important for B2B buyers to consider the specific operational conditions when selecting a shale shaker screen. Factors such as the type of drilling fluid, the presence of corrosive elements, and the level of abrasion should all be taken into account to ensure that the chosen screen not only meets the operational demands but also offers the best cost-efficiency in terms of longevity and maintenance requirements.
Understanding the screen life expectancy is crucial for sourcing decisions, as it helps buyers anticipate maintenance and replacement costs, thereby optimizing the overall operational budget and minimizing downtime.
Vibration resistance is a critical characteristic of shale shaker screens, as they are subjected to significant vibrational forces during operation. This attribute determines the screen's ability to withstand the mechanical stress imparted by the vibrating mechanism, which is essential for maintaining the integrity and functionality of the screen over time. Here are some common levels of vibration resistance and their implications:
Low Vibration Resistance: Screens with low vibration resistance are typically not designed for high-intensity vibration environments. They may be suitable for light-duty applications where the vibrational forces are minimal. However, these screens are prone to premature wear and tear, leading to shorter operational life and higher maintenance costs.
Medium Vibration Resistance: This level of vibration resistance is common in many shale shaker screens and is suitable for moderate vibrational forces. Screens designed with medium vibration resistance are capable of handling the typical operational demands of standard drilling operations. They offer a balance between durability and cost, making them a popular choice for a wide range of applications.
High Vibration Resistance: Screens with high vibration resistance are engineered to withstand intense vibrational forces. They are designed for high-capacity operations where the shale shaker is subjected to prolonged and heavy vibrations. These screens are built with robust materials and construction techniques that enhance their longevity and reliability, making them ideal for demanding drilling environments. However, they may come with a higher price tag due to the advanced materials and manufacturing processes used.
The choice of vibration resistance should align with the operational requirements of the drilling site, taking into consideration the intensity of the vibrational forces and the expected operational life of the screen. High vibration resistance is particularly important in applications where the shale shaker is used extensively and under heavy loads, as it ensures that the screen can maintain its performance and structural integrity over a longer period, thereby reducing the need for frequent replacements and lowering operational costs.
Chemical resistance is a critical specification for shale shaker screens, especially in environments where the drilling fluid may contain various chemicals, acids, bases, and other corrosive substances. The level of chemical resistance can significantly impact the durability and operational efficiency of the screen. Here are the common levels of chemical resistance and their implications:
Low Chemical Resistance: Screens with low chemical resistance are not suitable for drilling fluids that contain aggressive chemicals. They may degrade rapidly when exposed to certain chemicals, leading to reduced screen life and potential failure. Such screens are generally only appropriate for applications where the drilling fluid is known to be chemically benign.
Medium Chemical Resistance: Screens with medium chemical resistance can withstand exposure to a range of common drilling fluids and chemicals. They are suitable for most standard drilling operations, where the drilling fluid may contain mild to moderately corrosive substances. These screens offer a balance between cost and performance, making them a versatile choice for many B2B buyers.
High Chemical Resistance: High chemical resistance is a key feature for screens used in drilling operations involving highly corrosive or aggressive chemicals. Screens with this level of resistance are typically made from materials like stainless steel or ceramic, which provide excellent protection against chemical degradation. They are ideal for offshore drilling, where the drilling fluid may contain high concentrations of salts, acids, or other corrosive agents. High chemical resistance ensures that the screen can maintain its structural integrity and separation efficiency over extended periods, even in harsh chemical environments.
The choice of chemical resistance should be based on the specific chemical composition of the drilling fluid and the operational environment. For instance, if the drilling fluid contains significant levels of acids or bases, a screen with high chemical resistance would be necessary to prevent premature failure and ensure reliable performance. B2B buyers should consult with suppliers to understand the chemical resistance properties of the materials used in the screens to make an informed decision that aligns with their operational requirements.
Temperature resistance is a crucial specification for shale shaker screens, as it determines the screen's ability to maintain its performance and structural integrity under varying thermal conditions. This attribute is particularly important in drilling environments where the temperature can fluctuate significantly or where the screen is exposed to high temperatures due to the nature of the drilling fluid or the surrounding environment. Here are the common levels of temperature resistance and their implications:
Low Temperature Resistance (Up to 50°C/122°F): Screens with low temperature resistance are generally suitable for ambient or slightly elevated temperature conditions. They are not designed to withstand prolonged exposure to high temperatures and may degrade or lose their structural integrity if operated at temperatures above their specified limit. These screens are typically made from materials that are less resistant to thermal stress and are best used in operations where temperature fluctuations are minimal.
Medium Temperature Resistance (50°C - 100°C/122°F - 212°F): Screens with medium temperature resistance can handle a broader range of thermal conditions, making them suitable for drilling operations where temperatures may rise due to the drilling process or the presence of hot fluids. These screens are often made from materials that offer better thermal stability and are capable of maintaining their performance within the specified temperature range. They strike a balance between cost and performance, making them a versatile choice for many B2B buyers.
High Temperature Resistance (100°C - 200°C/212°F - 392°F): Screens with high temperature resistance are designed for operations where the drilling environment or the drilling fluid can reach significantly high temperatures. These screens are made from materials that provide excellent thermal stability, such as high-grade stainless steel, ceramic, or specialized composite materials. They are ideal for harsh drilling conditions, including offshore drilling and high-temperature drilling fluids. High temperature resistance ensures that the screen can maintain its separation efficiency and structural integrity even under extreme thermal conditions.
The choice of temperature resistance should be based on the specific thermal conditions of the drilling operation. For instance, if the operation involves drilling fluids with high temperatures or if the drilling environment is known to be hot, a screen with high temperature resistance would be necessary to ensure reliable performance and longevity. B2B buyers should consider the expected temperature range and the thermal properties of the drilling fluid to select a screen that can withstand the operational conditions without compromising performance or longevity.
The screen opening shape is a critical specification that influences the efficiency and effectiveness of particle separation in shale shaker screens. The shape of the openings can affect the flow characteristics, clogging propensity, and overall performance of the screen. Here are the common screen opening shapes and their properties:
Square: Square openings are the most common shape used in shale shaker screens. They provide a uniform and predictable flow path for the drilling fluid, minimizing the risk of clogging. Square openings are generally easier to manufacture and can be produced in a wide range of mesh sizes. They are versatile and suitable for a variety of drilling applications, from coarse to fine particle separation.
Rectangular: Rectangular openings offer a compromise between square and round openings. They can improve the flow characteristics of the drilling fluid, reducing the likelihood of clogging compared to square openings, especially in fine mesh sizes. Rectangular openings are often used in applications where a balance between flow efficiency and particle retention is required.
Circular: Circular openings, or round openings, are less common but offer the best flow characteristics due to their shape. They provide the least resistance to fluid flow and can minimize clogging, making them ideal for fine mesh sizes where maintaining fluid flow is critical. However, circular openings can be more challenging to manufacture and may not retain particles as efficiently as square or rectangular openings.
Slotted: Slotted openings are elongated and provide a unique flow path that can enhance the separation of fine particles. They are particularly effective in preventing clogging and maintaining high flow rates, even in fine mesh sizes. Slotted openings are often used in applications where the drilling fluid contains a high concentration of fine solids that need to be efficiently removed.
The choice of screen opening shape should be based on the specific requirements of the drilling operation, including the type of drilling fluid, the particle size distribution of the solids, and the desired flow characteristics. B2B buyers should consider how each shape affects the flow of the drilling fluid and the efficiency of particle separation to ensure optimal performance and longevity of the shale shaker screen.
The frame type of a shale shaker screen plays a critical role in the overall performance and durability of the screen. It must be capable of supporting the screen material while withstanding the vibrational forces and environmental conditions encountered in drilling operations. Here are the common frame types and their properties:
Steel Frame: Steel frames are the most common type used in shale shaker screens due to their strength, durability, and ability to support various screen materials. They can be made from carbon steel or stainless steel, depending on the level of corrosion resistance required. Steel frames are robust and can handle the rigors of heavy-duty drilling operations. However, they can be susceptible to corrosion if not adequately protected, which may necessitate regular maintenance.
Aluminum Frame: Aluminum frames are lighter and more corrosion-resistant compared to steel frames, making them suitable for environments where weight and corrosion are significant concerns. They are often used in offshore drilling operations and other marine environments due to their superior resistance to saltwater corrosion. However, aluminum frames may not be as strong as steel frames and could be more susceptible to wear under heavy vibrational forces.
Composite Frame: Composite frames are made from materials such as fiberglass reinforced plastic (FRP) or other advanced composites. These frames offer a combination of lightweight and high corrosion resistance, making them ideal for harsh environments. They are also capable of withstanding significant vibrational forces due to their structural integrity. However, composite frames can be more expensive compared to steel or aluminum frames and may require specialized maintenance to preserve their performance over time.
Titanium Frame: Titanium frames are known for their exceptional strength-to-weight ratio and high resistance to corrosion, even in extremely corrosive environments. They are particularly suitable for offshore and marine applications where exposure to saltwater is a major concern. However, titanium frames are among the most expensive options and may not be necessary for less demanding drilling environments.
Choosing the right frame type is crucial for ensuring the longevity and effectiveness of the shale shaker screen in the specific drilling environment. B2B buyers should consider the operational conditions, including the level of vibrational forces, the potential for corrosion, and the spatial and weight constraints of the drilling site. By aligning the frame type with these factors, buyers can optimize the performance and cost-efficiency of the shale shaker screen.
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