Thermocore Structural Insulated Panels are high-quality foam core panels suitable for exterior wall and roof systems in residential and commercial applications. Designed to enclose timber frame structures, log structures and conventional buildings, this one-piece product is completely structural and can substitute for conventional framing in most applications. Because they are custom-manufactured, Thermocore panels allow extensive design freedom.
Each panel is composed of a polyurethane insulation core with interior and exterior skins of oriented strand board. Panels are precisely custom-manufactured to drawings through a foam injection process in which the polyurethane bonds directly to the skins. They include pre-installed corners, door bucks, window bucks, subfacia and electrical conduit boxes. Pre-engineered header and beam pockets are molded into panels.
Overall Thickness: 6-7/16″, 8-1/4″ (+/- 3/8″)
Inner/Outer Skin: 7/16″ oriented strand board. All OSB is exterior-rated and is APA/Teco-rated for structural use
2.2 lb. density, Class 1, closed-cell foam. Contains no formaldehyde or CFCs. Self-adhering polyurethane foam is injected between the skins to ensure a consistent, superior bond and structural integrity. The foam exhibits these properties:
6-½” Thermocore Roof Panel R-40
8-¼” Thermocore Roof Panel R-50
Thermocore panels carry a limited lifetime warranty against delamination.
If strength and longevity is your top priority, as it would be in harsh environments or industrial settings, solid aluminum sheets might be the way to go. These sheets are unbeatable in durability and resistance to elements, perfect for outside applications where signs are exposed to the elements. Solid aluminum is also rust resistant so your signs will stay looking good over time without rusting.
By knowing your project requirements and specs you can choose the right aluminum board to create a sign that’s durable, beautiful and functional! Whether you need a light weight solution with aluminum composite or the strength of solid aluminum the right choice will make your signs last.
Also aluminum composite signs can be customized with various finishes and coatings like UV protection and reflective surfaces to make them more visible and long lasting so they’re a great option for any signage.
Aluminum composite signs can have custom graphics on one or both sides, maximum impact. They can be printed with UV inks for high resolution custom images and text, color accuracy and durability of the custom print. They can also have reflective coatings for signs that need to be seen at night like traffic and safety signs. These custom laminated signs are available in glossy, matte or brushed finishes, and give the signs extra appeal.
Aluminum composite signs are available in many custom shapes like circles, squares and rectangles but can also be cut to custom sizes according to your design requirements. Aluminum composite signs can be layered to create dimensional effects and add more appeal.
Aluminum composite signs come in various sizes to fit different applications from small custom personal signs to large custom commercial displays. The size you choose depends on the purpose, visibility requirements and placement. You can also choose rounded corners for safety.
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Popular sizes are 24”x36” and 48”x96” but custom sizes are also available. Prices vary depending on specifications for the custom size and material used.
The thickness of the aluminum sheets or aluminum composite material sheets affects the durability and weight of the sign. Common aluminum sheet thicknesses are: 0.040″- 0.080″ for aluminum and 0.12″ for aluminum composite panels.
Aluminum signs are lightweight so easy to transport, install or reposition as needed. Despite being light, these aluminum signs are incredibly strong and sturdy for both permanent or temporary installations. They can be installed on flat surfaces, walls or poles using screws, standoffs or adhesive tape or similar products. They are very versatile and can be displayed indoor or outdoors.
Installing aluminum signs requires choosing the right method depending on the size, weight, placement and purpose of the aluminum sign. Whether it’s a storefront metal sign or an indoor directional panel, the installation must ensure the sign is secure, visible and durable.
Options for wall mounting are screws and wall anchors, or adhesive tape. Screws and wall anchors are for more permanent installation on solid surfaces like concrete, brick or drywall. Adhesive is best for light weight aluminum metal signs installed on flat surfaces like glass, metal or painted walls.
For pole mount, options are brackets and screws, U bolts or straps. Brackets are for direct pole mounting like parking signs, warning signs or traffic signs. U bolts or straps for quick install on round poles.
For freestanding signs, options are frames or stands, best for temporary or portable aluminum signs and posts or ground stakes for permanent outdoor signage.
With the right installation method, aluminum signs can be installed securely, function and look great for years!
Aluminum is 100% recyclable. Many aluminum signs are made with recycled materials so it’s an eco friendly option for signage. The HP Latex inks used for printing meet environmental certificates and labels.
Aluminum signs are the foundation of professional signage, durable and sleek, with unmatched versatility. But what really makes an aluminum sign stand out is the design. Partner with the right design service and your sign will not only be functional but also beautiful. Contact our design team and take advantage of our design services, we have design services for those who need a little help with their design or use our online design tool to create your own design. We have template files to download on our product page, you can also upload your own files or image. We’re here to help our customers decide.
Aluminum sign design services offers a range of options from simple templates to full custom designs so your sign stands out anywhere. Whether you need branding, informational or decorative solutions, a professional design will elevate your sign’s quality and impact. Our designers can create a custom design for your aluminum sign. We have design packages to fit your budget.
The lightweight nature of aluminum composite material makes it easier to handle and install, which is key for larger signs, solid aluminum may require additional support for larger installations.
Aluminum composite material has smooth, glossy or matte finishes which is perfect for beautiful and vibrant graphics. Solid aluminum has a natural metallic look (of course) or laminated coatings for custom designs.
Storage: When not in use store the sign in a dry and secure location to prevent damage. Don’t put heavy objects on top of the sign to prevent bending or warping.
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