Wire mesh is a highly versatile material for sculpting due to its ability to:
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✔ Hold shape – Ideal for armatures and support structures
✔ Remain flexible – Can be bent, twisted, or woven into artistic forms
✔ Provide texture – Adds dimension to sculpture surfaces
✔ Be lightweight yet strong – Perfect for large-scale installations
✔ Work with different finishes – Can be painted, patinated, or left with a raw metallic look
Artists often use wire mesh for sculptures ranging from abstract installations to realistic human and animal forms, as well as functional art pieces like lamps and furniture.
The best wire mesh for sculpture depends on the scale, material, and aesthetic of your project.
At The Mesh Company, we offer a wide selection of premium wire mesh products, perfect for all sculptural needs. Whether you’re creating intricate metalwork or large-scale public installations, we have the ideal material for you.
As always, thank you for checking out our blog. We hope that this helps you with your project. We try to launch a couple of new guides every week. Eventually we will have covered everything there is to cover about mesh.
You may be interested in our blog that explores how to build a chicken coop.
Our goal for our blogs and help guides is to answer as many questions as possible to help to explain the possibilities of mesh to our customers.
Wire decking is a critical element of any pallet racking system. The cross-hatch wire mesh provides the support needed to store loads reliably while allowing light and air transfer, a benefit for various storage applications. But not all wire decking is created equal.
Not only can build quality vary from manufacturer to manufacturer, but there are different coatings that each come with unique advantages and, of course, disadvantages. What are these different types of coatings? How can you choose the right one for your facility’s needs? Those are the questions we’ll be exploring today.
Pallet rack wire decking might appear at first glance as a basic accessory of a pallet racking system. But, under the surface, there are a variety of considerations that can have an impact on not only the efficacy of the decking choice but also its longevity.
The most common coating options you’ll find on the market today include:
Each option here will offer different benefits in terms of strength, resistance to environmental factors, and cost. Before you start shopping around for the right decking choice for your facility, it’s important to understand what each coating type offers. Not only will it help you uncover how each type of decking will play into your daily operations, but having a grasp of overall costs will help you better plan a budget for your pallet racking system. Let’s dive a little deeper into this topic.
First on our list is painted wire decking. Relative to other options, painted decking is one of the more basic and cost-effective decking choices. This type of decking receives a coating of industrial paint, and it’s often the case that they can be customized to meet the aesthetic needs of your warehouse.
While cost-effective, you get what you pay for. Painted wire decks are prone to chips, scratching, and peeling over time. This is especially true for high-traffic facilities with fast-rotating stock, which can speed up the wear and tear on painted decks.
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Powder-coated decks go through a dry finishing process called electrostatic dry deposition. Basically, a dry mixture of polymer resins, often epoxy, is applied through a spray gun using an electrostatic charge that binds the mixture to the wire.
The powder coating process is longer lasting and more durable relative to regular painting. Moreover, the paint doesn’t hinder the deck’s flexibility, allowing it to withstand vibration without cracking. However, this process is more time-consuming and expensive, which drives up the cost.
Last on our list is galvanized, also known as zinc-coated wire decking. Instead of paint or powder-coating, these decks leverage a dipping process in hot molten zinc. During this galvanization process, the zinc binds to the steel wire.
This helps prevent corrosion and wear, much more so than other coating options. As a result, this type of deck coating is much more durable but also the most expensive.
So, how do these coatings stack up against each other? Luckily, research from decking manufacturer J&L Wire tells a pretty compelling story. They put these popular wire deck coatings up to the test in several key experiments. They are:
In the bend test, painted and powder-coated wire failed after bending around a mandrel equal to the diameter of the test sample. Galvanized wire, on the other hand, passed without any visible cracks. It was found that the chemical bond that binds both the painted and powder-coated wire was insufficient to handle the bending stress. The galvanized coating, which binds through a metallic bond, did not.
During the abrasion test, a pallet loaded with around 1,500 pounds was pulled across the decking for a total of 50 times. In the end, there was visible wear on both the painted and powder-coated decking, but not the galvanized.
The salt spray test also presented similar results. Here, the worn samples from the abrasion test underwent a laboratory salt spray analysis. Both the painted and powder-coated deck saw visible red rust after 24 hours of exposure. The galvanized deck, however, only presented signs of white rust and minimal red rust spots.
So, what does all this research mean? Well, for the most part, galvanized wire decking, as well as galvanized pallet racks, are the preferred choice for most storage applications. It’s far more durable and long-lasting. It’s an excellent choice for a variety of applications:
But, this strength and durability come at a cost. If the price of galvanized options is stressing your budget, the next best choice would be powder-coated decking.
While best for indoor use, it can also work well in outdoor environments. The high level of durability helps powder-coated decking maintain color and gloss while being more environmentally friendly and sustainable relative to paint-coated decks.
If the price of galvanized options is stressing your budget, the next best choice would be powder-coated decking.
If both powder-coated and galvanized options are off the table, regular paint-coated decks will still offer some level of strength and durability, although not as much as those other options. Paint-coated decks will show wear and tear much quicker. They’ll also need regular maintenance and touch-ups on the paint coating to help prevent rust.
If you’re searching for the perfect wire decking for your facility, you have a few options. Between paint, powder-coating, and galvanized steel, galvanized wire decks offer the most in terms of durability and longevity. But they’re also the most expensive.
Are you interested in learning more about Plain Steel Wire Mesh? Contact us today to secure an expert consultation!