Welded wire mesh manufacturing process, include galvanize welded wire mesh and vinyl coated welded wire mesh production processing.
With competitive price and timely delivery, Haoshun Wire Mesh Manufacturing sincerely hope to be your supplier and partner.
Wire rod
The raw material used for product material is of low carbon steel from various steel manufacturers, commonly known as wire rods. The raw material grades are SAE , SAE , and SAE which has a percentage of carbon in the range of 0.08 to 0.12. Stainless steel wire, iron wire, galvanized wire is the ideal raw materials.
Cold rolling
Cold rolling is a metal working process in which metal is deformed by passing it through rollers at a temperature below Recrystallisation temperature. Cold rolling increases the yield strength and hardness of a metal by introducing defects into the metals crystal structure. These defects prevent further slip and can reduce the grain size of the metal.
Straightening & cutting
Specialized machinery from Italy is used for straightening and cutting process. The cold rolled wire rods in the coil form is passed through pre set die and cartridge units (special sets for different diameter wire rods) present in the straightening and cutting machine, where the wire rods are first straightened and then cut to set length (precision up to 2 mm) automatically. The wire rods can be cut to any size ranging from 0.8 metre to 12 metre with a max tolerance of 2 mm.
Welding
Welded wire steel fabric is manufactured with automatic welding machines, where wires are welded together in square or rectangular grids. The wires are welded by electric resistance in an automated state of the art machine which controls welding parameters precisely. All the settings for dimensions and welding are programmable. The weld is formed by a controlled combination of pressure, intensity and duration of electric current to develop fusion of the wires. Welded steel fabric utilizes welded intersections for bond and anchorage.
Bending & cutting
Two separate machines from Schnell, Italy are available for cutting and bending operation. The cutting machine is used for cutting the finished meshes to desired dimension. It is a motorised unit, capable of cutting meshes at a speed of 2 to 3 cut per second. The bending machine available is used to bend the cut meshes to the required shape (as required by design). The machine is capable of bending sheet to any angle (Up to 180o). Depending upon the design requirements, the sheets requiring cutting and bending will be taken for this operation else the meshes will be directly taken for despatch from the third process.
Finished mesh
After the bending and cutting process comes the final stage in manufacturing process, galvanizing or PVC coating.
Welded wire mesh is a type of metal mesh that is used for a variety of applications in multiple industries.
It is made up of cross-sectioned wires that are welded together at each intersection to form a strong, durable material. This versatile material can be used in a variety of ways and is sought after for its strength and reliability.
This article aims to better explain this popular material.
For more information, please visit welded wire net.
Let’s get into it….
Welded wire mesh is strong, durable, and can be used for multitudinous industrial and domestic applications. Commonly found in construction, farming, manufacturing, and other industrial settings, the material can be used to build enclosures, cages, fences, barriers, shelves, benches, grates and so much more. Our range is many roll size options, so it is easy to find one that will suit your requirements.
In the home it can be used to secure windows or doors as part of an anti-theft system or as part of an anti-intrusion system on commercial buildings. It’s also great for reinforcing walls or floors in buildings or homes since it adds structural stability while still allowing air circulation through the mesh. The mesh can also be used as a decorative element in outdoor or indoor areas; it looks great when installed around flower beds or garden paths!
A couple of years ago, we used 1/2″ welded mesh as the underground fox prevention in our trial chicken coop “Cluckingham Palace”.
We also used 1/2 x 1″ for the entrance to the coop. This has proven to work perfectly.
Installing a welded mesh fence involves several steps, including planning, preparation, and installation. Here are the general steps you can follow to install a welded mesh fence:
Planning: Start by determining the location and layout of your fence. Consider factors such as property lines, terrain, and any obstacles that may affect the installation.
Materials: Purchase the necessary materials, including welded mesh rolls, fence posts, cement, brackets, screws, and tensioning wire.
Preparation: Before you begin the installation, prepare the area by removing any obstacles, levelling the ground, and marking the fence line. Dig post holes at regular intervals along the fence line, making sure they are deep enough to support the height of the fence.
Installation: Begin by installing the corner and end posts first, using cement to secure them in place. Attach the panels to the posts using brackets and screws, ensuring that they are level and secure. Continue installing the remaining posts and panels until the fence is complete.
Finishing: Once the fence is installed, add any necessary finishing touches, such as post caps or a gate. Also, make sure to clean up the area and remove any excess materials or debris.
We will add a more detailed article on this process in the near future.
In the meantime you may be interested in our guide to building a chicken coop.
There are many benefits associated with using welded wire mesh over other materials like wood or plastic. One major advantage is its strength; due to the welding process during production, welded wire mesh is incredibly strong compared to other options on the market. This makes it ideal for any application where strength and durability are paramount requirements such as security fencing or flooring reinforcement in large buildings.
Additionally, welded wire mesh tends to have excellent corrosion resistance, which makes it perfect for outdoor use without having to worry about rusting over time Welded mesh is most commonly available in metals that perform well outdoors, to rusting is not normally an issue.
Are you interested in learning more about wire mesh for sale? Contact us today to secure an expert consultation!