Dutch Weave Wire Mesh is the primary element that is used widely for filtration across varied industries. These wire meshes are designed with stainless steel wire materials and they are totally different from plain weave woven wire mesh and the twill woven wire mesh. The Plain Dutch Weave Screen is made out of coarse mesh which includes the wire mesh basket, woven wire mesh and mesh wire and they are wrapped together and this weave results in higher strength with fine openings and mainly used as the flirtation screens. The position and shape of the openings support the retention of particles and heightens the filter cake formation in the process.
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Since the weft wire used in designing the Plain Weave Wire Mesh is finer wire and this ensures an optimal level of filtration performance. They have a unique and special structure with heightened endurance and finer openings and hence this makes it the good choice as filter cloth or screen.
The Plain Dutch Weave is just similar to plain weave woven wire screen where every weft wire and wrap wire passes over and beneath the next adjacent wire. The Plain Wire Mesh is available in two different sizes of wire diameter to suit your unique filtration needs. The weft wire used for designing it has finer wire diameter that is tightly woven together and this offers a tight mesh for optimal filtration. However, the wrap wires come with coarser wire diameter and this ensures to offer the required strength and durability to the final woven wire screen. Some of the unique characteristics include:
The Stainless Steel Wire Mesh is commonly used today for filtering and separation of slurry and liquid products in varied industries. It is widely used for the separation of solids and filtering liquids like cleaning of fuels or hydraulic liquids and also in water treatment plants in mining and chemical industries.
Every wrap or the weft wire in the Plain Dutch Weave Wire bends so that it can efficiently pass over the other wires. Due to this crimping of the wires, it can be used for the weaving process at large. But it is necessary to ensure that crimping must be implemented on the wire up to specific thickness prior to allotting it to any designated position. This crimping process of the wires aids in holding the crossing of the wires intact when the mesh vibrates or moves in the filtration process.
The best part of Plain Dutch Weave Wire is that it can be made out of copper, stainless steel or any other metal that is ductile to create a wire. But, the most common materials that are used for designing Weave Wire are aluminum alloys, stainless steel, nickel-chrome, bronze, copper, mild steel and more. The Plain Dutch Wire Mesh used for heavy-duty and high-temperature applications is mainly made out of titanium, nickel-chrome alloys, and other special alloys.
Depending upon the type of Plain Dutch Weave Wire that you purchase, the characteristics and benefits of the screen vary. As mentioned, there are different types of materials that go into designing the Wire Mesh. The Plain Dutch Weave is the basic and simple plain weave, while the Plain Dutch Weave Wire comprises of heavier wire than other weaves. This helps it to work efficiently and strongly than the plain weave. It is tightly knitted together and this offers a better filtering experience.
When designing and incorporating mesh filters, there are three elements to the mesh that your mesh supplier needs to know to ensure your filter works as intended. Wire diameter, opening size, and mesh count all play a role in the effectiveness of a mesh filer.
When designing a mesh filter, a “good, better, best system is used. The “good” category illustrates when one of the three elements listed is provided. “Better” illustrates your ability to provide two elements, and “best” illustrates your ability to provide all three.
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So, let’s say you send the mesh supplier a quote request for 200 feet of filter cloth with a mesh count of 50 microns. While the mesh supplier can provide an adequate recommendation, the inquirer’s exact needs remain unknown.
NOTE: Designing a woven wire filter may require you to convert mesh count to micron rating and vice versa. Use the following chart as a tool to help you comminate the needs of your operation:
If you were to submit a request for a 60x60 mesh filter with a wire diameter of ., the mesh supplier would have enough information to identify the mesh count and wire diameter. In turn, the mesh supplier can also calculate the opening size.
To that end, if any two elements are provided, the third can be determined; however, for best results, you should have all three ready before reaching out to the mesh filter supplier.
Read "Wire Mesh Filters: What You Need To Know Before You Buy" for insight into the mesh filter buying process.
Sample Request
Woven wire mesh filter are a big investment. To ensure you are satisfied and confident with bulk orders, you have the opportunity to request samples of both cut pieces and fabricated components.
To do so, you must reach out and provide the following information:
Having said that, there are a few limitations to note. As quantity plays a significant role in the feasibility of a sample request, we will need to establish the resources and labor your request requires.
Typically, if a woven wire supplier doesn't have the capacity to produce the desired component or specification, your sample request will get turned down. Your request can also get turned down if the rest volume doesn't align with the amount of tooling and labor needed to produce the component.
When it comes to cost, the amount you can expect to pay depends of the form factor of the sample.
If you are simply looking for cut-to-size pieces to familiarize yourself with a particular specification, the price tag will be fairly inexpensive. Of course, the price will depend on the various parameters of the specification.
If you are looking to sample a custom component, however, the expected cost will spike significantly. This is due to the increased labor needed to set up the tooling and fabricate the component.
NOTE: The expected cost of a customized part will increase as the complexity of the part increases.
If after testing the requested sample you find the performance does not meet your expectations, you should set a meeting with the mesh supplier's engineering team. This will give you the opportunity to identify the reason where improvements can be made.
Maybe it's as simple as switching someihng like the weave pattern or alloy. Or maybe you discover that woven wire mesh isn't the answer.
Either way, it is critical that you sit down with the engineering team so you can coordinate your next steps.
Now, if you are satisfied with how the component turned out, you will want to establish how many finalized parts you will need. After you decide and determine whether you will need a purchase order or blanket order, the next step would be to request a quote.
Once you receive a quote, approve it, and submit a purchase or blanket order, production will start.
You can use one of the following avenues to request a quote: