Comparing Structural Steel Grades: Choosing the Best

18 Aug.,2025

 

Comparing Structural Steel Grades: Choosing the Best

As a leading structural steel and carbon steel service center warehouse in the southeastern United States, KGS Steel Nashville has gained years of expertise in selecting the perfect steel grades for diverse projects. Selecting the right grade of structural steel is critical to the success of your project.

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By choosing the most appropriate steel grade, you can optimize the strength, flexibility, durability, and cost-effectiveness of your project. In this blog post, we will compare different grades of structural steel and help you choose the best one for your project.

Structural steel is a versatile material with a vast number of potential applications in the construction industry, ranging from high-rise buildings to bridges and warehouse facilities. The variety of structural steel grades available provides different characteristics suited to various requirements.

Making an informed decision about the best structural steel grade for your project can be challenging. Still, with the information provided in this blog post, you can make a well-informed selection tailored to your project’s unique needs.

Various approaches have been taken to design and create steel grades that possess different characteristics, including varying strength, ductility, and impact toughness. By exploring these properties, you can accurately determine which grade of structural steel would be the best fit for your specific application.

We will examine some of the popular grades of structural steel, such as A36, A572, and A992, discussing their unique features and benefits along the way.

Regardless of your project’s requirements, it is essential to have a firm understanding of the advantages and limitations of each grade of structural steel. At KGS Steel Nashville, our team of experts is always ready to guide you through your project and provide tailored advice to ensure that you pick the best structural steel grade to meet your needs.

Throughout this blog post, we will delve into the world of structural steel grades, comparing their pros and cons, and providing tips for making an informed decision when selecting the perfect grade for your project. By the end, you’ll be better equipped to make an educated choice when it comes to choosing the structural steel that’s right for your project.

Should you need any further assistance, please feel free to contact our team of experts at KGS Steel Nashville We will be happy to support you in all your structural and carbon steel needs.

Understanding Steel Grading Systems

Before diving into the various grades of structural steel, it is vital to have a basic understanding of steel grading systems. In the United States, structural steel grades are primarily regulated by the American Institute of Steel Construction (AISC) and the American Society for Testing and Materials (ASTM) standards. These organizations have established specific rules for steel production, strength, chemical composition, and other properties.

Structural steel grades are classified using a letter and number system. The initial letter represents the primary element used in the steel, such as “A” for carbon steel or “S” for stainless steel. The number system represents the steel’s minimum yield strength in ksi (thousand pounds per square inch). For instance, A36 steel has a minimum yield strength of 36 ksi. Understanding these basics will help you make informed decisions when comparing various steel grades for your project.

Popular Grades of Structural Steel

A36 Steel – The Most Common grade

The A36 grade is one of the most popular and widely used structural steel grades. This hot-rolled, low-carbon steel is known for its excellent ductility, weldability, and affordability. A36 steel is generally used for applications that do not require high strength, such as light commercial and industrial buildings, bridges, and other general-purpose applications.

Pros:

  • Affordable and widely available.
  • Easy to weld, cut, and form, making it perfect for various fabrication processes.

Cons:

  • Lower strength compared to other grades, limiting its application to moderately demanding projects.

A572 Steel – The High-Strength, Low-Alloy (HSLA) Savior

A572 steel is a high-strength, low-alloy (HSLA) steel grade available in five distinct grades: 42, 50, 55, 60, and 65. Each numbered grade represents the steel’s minimum yield strength, e.g., A572-50 has a minimum yield strength of 50 ksi. A572 steel is widely used in construction projects that require a balance of strength, ductility, and affordability. This steel grade is commonly used for building columns, beams, girders, and other structural components that demand higher strength than A36 steel.

Pros:

  • Higher strength and better performance compared to A36 steel.
  • Offers good weldability and ductility, making it an excellent choice for various applications and fabrication processes.

Cons:

  • Slightly more expensive than A36 steel.

A992 Steel – The Modern Choice for Structural Applications

A992 steel is the current standard grade for structural applications such as wide-flange shapes used in construction. This steel is known for its excellent strength-to-weight ratio, making it ideal for situations where high strength and reduced weight are essential. A992 steel is commonly used for applications that require enhanced strength and resistance to seismic and wind forces, such as high-rise buildings, bridges, and other critical infrastructure projects.

Pros:

  • Greater strength compared to both A36 and A572, making it ideal for heavy-duty applications.
  • Excellent weldability and ductility.

Cons:

  • Higher cost compared to A36.
  • Limited availability in some regions.

Factors to Consider When Choosing a Structural Steel Grade

When choosing the perfect structural steel grade for your project, you should carefully consider several factors to ensure that you select the right material that meets your requirements.

  • Strength: Assess the strength requirements of your project and select a grade that can adequately handle the expected loads and forces.
  • Durability: The steel grade should offer suitable resistance to corrosion, wear, and other environmental factors for a prolonged life span.
  • Weldability and Fabrication: Choose a steel grade that can be easily welded and fabricated, ensuring that your project can be assembled with minimal difficulties.
  • Cost: Weigh the cost implications of using a specific steel grade, considering factors such as initial material costs, fabrication costs, and long-term maintenance costs.
  • Availability: Make sure the selected steel grade is readily available in your region to prevent delays and additional costs related to sourcing the material.

Make an Informed Decision

Selecting the right structural steel grade is critical in ensuring the success and longevity of your project. By understanding the differences between popular steel grades such as A36, A572, and A992, you can make an informed decision that balances strength, durability, cost, and manufacturability. Remember to consider the unique requirements of your project and consult with industry professionals for expert advice.

Mild Steel vs. Carbon Steel: What's Their Difference?

CARBON STEEL VS. MILD STEEL: WHAT’S THE DIFFERENCE?

| Categorized in: Types


It’s a common question — what’s the difference between carbon steel and mild steel?

The answer is that mild steel is a type of carbon steel. However, the amount of carbon present in steel determines what type or grade of carbon steel it is.

Mild steel has the lowest carbon content of carbon steel, but that doesn’t mean it’s less useful. In fact, mild steel is the most widespread form of steel and accounts for 85% of all steel production in the United States.

Read on to learn more about mild steel and how it compares to other forms of carbon metal.

Carbon steel vs. mild steel: what’s the difference?

The element carbon is present in all steel and mild steel is a type of carbon steel. Whenever this carbon is the main alloying element, the steel is considered carbon steel. Usually, carbon steel contains about 0.05-1.7% carbon by weight. The amount of carbon present determines whether it is mild, medium, or high-carbon steel. 

Below is a table for an easy comparison between mild steel properties and carbon steel properties.

Carbon Steel

Mild Steel

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Carbon content

Medium to Ultra-High

Low

Strength

High

Moderate

Ductility

Low to Moderate

High

Cost

More expensive

Cost-effective

How can you tell carbon steel from mild steel?

There are various methods to identify mild steel from other types of carbon steel with higher carbon content. Some of the most common ways to identify mild steel include:

  • Visual inspection
  • Spark testing
  • Magnetic properties. 

While these methods can help in identifying mild steel, they may not be foolproof, and in some cases, more advanced testing would be required.

How is carbon steel made?

Carbon steel is made from the conversion of iron ore into steel. The primary source of carbon in carbon steel is typically coal-derived coke, which is used as a reducing agent to remove impurities from the iron ore. The specific details of the carbon steelmaking process can vary depending on the type of steel being produced and the technology used by the steel manufacturer.

What does carbon do to steel?

When added to iron to make steel, carbon influences its mechanical properties, including hardness, strength, and toughness. It also affects the steel’s ability to be heat-treated, its machinability, and its response to welding. The balance between carbon content and other alloying elements is crucial in designing steel alloys for specific applications.

How strong is carbon steel vs. mild steel?

It is commonly asked whether carbon steel is stronger than mild steel, but this is another trick question because mild steel is a type of carbon steel. However, there is a difference in hardness between the different types of carbon steel. Generally, the higher the carbon content in steel, the harder the steel is. 

However, this also means that the stronger the steel, the more brittle it is. This means that high-carbon steel is harder than low-carbon steel grades but is also more brittle. This balance between hardness, ductility, and malleability makes mild carbon steel the ideal choice for most applications.

Can mild steel be hardened?

Hardening mild steel typically involves a process called case hardening or surface hardening. This method only hardens the surface layer and requires tempering to reduce its brittleness. It’s important to note that while this can increase the surface hardness of mild steel, it may also affect its ductility and toughness.

Types of carbon steel

As mentioned earlier, all steel contains carbon as the main alloying element, but the amount of carbon present dictates the type of steel grade and its properties. The choice of carbon steel type depends on the specific requirements of an application, taking into account factors such as strength, hardness, ductility, and toughness. Here, we break down the differences between mild steel, medium carbon steel, high, and ultra-high carbon steel. 

What is mild steel?

Mild steel, also known as “low-carbon steel,” is the most common form of steel for many reasons. It costs less while providing the material properties needed for most industrial applications. With approximately 0.05–0.25% carbon, mild steel’s composition makes it malleable and ductile. While mild steel has a lower tensile strength than other carbon steel types, it is more pliable and easier to form. You can also harden mild steel with various treatment processes. Mild steel is machinable and weldable, which aids in its usefulness for most applications.

Common uses of mild steel include:

  • Building construction
  • Pipelines
  • Automobile manufacturing
  • Wiring

Medium-carbon steel

Medium-carbon steel has approximately 0.3–0.6% carbon content. Medium-carbon steel may be heat-treated by austenitizing, quenching, and then tempering to improve its mechanical properties. It’s most often utilized in a tempered condition, having microstructures of tempered martensite. Medium-carbon steel balances ductility and strength. This grade of steel is primarily used for applications that call for a combination of high strength and wear resistance.

Common used of medium-carbon steel include:

  • Machine components
  • Gears
  • Axles
  • Forgings

What is high-carbon steel?

High-carbon steel has approximately 0.6 to 1.0% carbon content. High-carbon steel is almost always used in a tempered condition, making it wear-resistant and capable of holding a sharp cutting edge. The hardness and sharpness make it suitable for cutting tools and blades. High-carbon steel’s hardness is higher than other steel grades, which comes with a price when it comes to ductility. The higher the carbon content in steel, the less ductile it is. 

Common uses of high-carbon steel include:

  • Hand tools
  • Knives
  • Concrete reinforcement
  • Springs

What is ultra-high-carbon steel?

Ultra-high-carbon steel typically contains carbon content in the range of 1.25% to 2.0%, or even higher. This high carbon content makes it distinct from most other types of carbon steel. This type of carbon steel is characterized by its exceptional hardness and wear resistance, making it suitable for specific applications where these properties are essential.

Common uses of ultra-high-carbon steel include:

  • Surgical instruments
  • Bearings and rollers
  • Industrial blades
  • Specialized automotive parts

Service Steel Warehouse – your carbon steel supplier

Understanding the different types of carbon steel is crucial for making informed choices in various industries and applications. From ductile and versatile low-carbon steel to the robust and hard-wearing high-carbon and ultra-high-carbon varieties, each type offers a unique set of properties that can be harnessed to meet specific needs. Whether you’re building structures, crafting precision tools, or seeking the sharpest blades, the right choice of carbon steel is essential. 

If you’re looking for a knowledgeable and experienced carbon steel supplier, Service Steel Warehouse is here to help! 

We offer high-quality steel products including piling, beams, channels, pipe, sheets, and more. Not only do we have a wide inventory of products, but we also offer finishing services to process your order to your exact specifications, such as product sawing, galvanizing, and painting. If you’re unsure which service is right for your needs, talk to one of our steel professionals today.

Are you interested in learning more about Cold Heading Quality (Chq) Wires? Contact us today to secure an expert consultation!